65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply DF60 Series (UL, C-UL, TV certified product) Unique locking mechanism is contained inside the header Socket and header design avoids short-circuit between adjacent contacts. Guide keys prevent incorrect insertion Molded pins give a temporary hold and assure proper orientation of the connector. Fig.1 Features Lock structure 1. High current capacity A-A Capable of going to a max. of 65A when using Crimp contact 8 AWG with the single position connector. A (Please refer to the chart for the rated current in other pin counts.) A Lock parts of 2. Secure lock mechanism ensures the plug and header start complete mating to engage. A secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (Fig.2) No contact yet. 3. Highly reliable 5-point contact structure Three independent contact springs provide a Header contact secure contact with high contact reliability using 5-point of contact. (Fig.3) Fig.2 4. Molded lance design The lance is actually part of the housing instead of being part of the terminal. This prevents tangled wires during assembly. 5. Mis-insertion prevention for headers The addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the PCB. (Fig.1). (Right angle pin header has a metal fitting for this purpose) Three independent spring contacts provide a secure contact and a 6. Prevention of solder cracks high contact reliability with 5-points of contact. Glass-reinforced resin is used on pin header to Fig.3 prevent solder cracks due to thermal contraction. 7. Design Prevents short-circuits between contacts The wall structure between contacts isolates the contacts and prevents short circuits from occuring. (Fig.1) 8. Compliant to UL, C-UL and TV specifications 9. Glow Wire compliance(Compliant with IEC 60695-2-11) 10. Finger-safe (Electric shock prevention) type available In cases where the application will demand a high level of reliability, such as automotive, 2018.6r 1 please contact a company representative for further information. Dec.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.DF60 Series65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TV certified product) Product Speci cations No. of Contacts 8 AWG 10 AWG 12 AWG Operating Temperature -55~105 (Note 2) 1 50A 40A 31A Operating Humidity Range 20~80% 2 Storage Temperature Range -10~60 (Note 3) Current 45A 35A 28A Rating 3 Storage Humidity Range 40~70% Ratings (Note 1) UL/TV le No. and certi cation No. 4 UL : E52653 5 42A 33A 27A C-UL : E52653 6 TV : R50244085 Voltage Rating AC/DC 1,000V R5040864 (DF60F) Current Rating Voltage Rating 8 AWG (2 contacts) Derating Curve UL See below table AC/DC 600V Basic Curve Derating Curve See upper table 120 C-UL AC/DC 600V (t=30) 100 TV See upper table AC/DC 600V 80 No. of Contacts 8 AWG 10 AWG 12 AWG 60 1 45A Current rating of 40 65A 55A 2 UL Standards 40A 20 (Ambient temperature : 3 50A 25) 4 0 20 40 60 80 100 120 140 55A (Note 1) 5 45A 35A Ambient Temperature 6 Item Speci cations Conditions 1. Insulation No less than 1,000M Measured at DC=1,000V resistance 2. Withstand No ashover or breakdown AC 3,000V applied for 1 minute. voltage 3. Contact No more than 2m Measured at 1A and not greater than 6V resistance 2 4. Vibration Frequency 10 - 500Hz, accelerated velocity 98 m/s , No electrical discontinuity of 1s or greater Resistance 2 hours for each of the three axis directions 2 5. Shock Accelerated velocity : 490m/s , for11 ms, half-sine wave No electrical discontinuity of 1s or greater Resistance form in 3 directions, 3 times for each of the three directions 6. Moisture- Contact resistance : no more than 2m Temperature : 402 humidity : 90 to 95%, left for 96 resistance insulation resistance : no less than 1,000M hours 7. Temperature Contact resistance : no more than 2m -55 : 30 minutes 85 : 30 minutes 25 cycles cycles insulation resistance : no less than 1,000M 8.Durability Contact resistance No more than 2m 30 mating/unmating cycles 9. Solder heat There should be no melting of the resin part Flow : 260, 10sec resistance which will in uence the performance. Hand soldering : temperature of soldering iron at 35010 for 5 seconds Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over multiple lines, please factor in your own safety margin. Note 2 : Includes the temperature rise of power lines. Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. Materials / Finish Component Part Material Finish UL Speci cation Insulator PBT (glass-reinforced) Black UL94V-0 High conductivity copper Header Contact Gold plating alloy Metal tting Brass Tin-plating Crimp socket Insulator PBT (glass-reinforced) Black UL94V-0 In-line plug Insulator PBT (glass-reinforced) Black UL94V-0 High conductivity copper Crimp contact Contact Gold plating alloy 2 Dec.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Current