7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TV Listed) DF22 Series Completely Positive enclosed Lock locking system Protection from shorts circuits between adjacent contacts Fig.1 Features Keying for multiple use 1. Rated up to 30A Single position connector can carry current of 30A with 10 AWG conductor. Please refer to Table 1 for current ratings for R Type (Guide key : right side, Color : black) multi-position connectors using other conductor sizes. 2. Positive Locking Function Reliable interior lock protects mated connectors from accidental disconnection. (Fig.1) 3. Prevention of Incorrect Connections To prevent incorrect connection when using multiple connectors having the same Number of contacts, 3 product types having different mating configurations are available. (Fig.2) 4. Molded-in contact retention tabs Standard Type (Guide key : inside, Color : natural) Handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. Prevention of incorrect board placement Built-in posts assure correct connector placement and orientation on the board. 6. Supports resin sealing Allows potting up to 10mm. 7. Prevention of Short Circuits Between Adjacent Contacts L Type (Guide key : left side, Color : red) Each Contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. Increased Retention Force of Crimped Contacts Improved pull-out force design. 9. Full Line of Crimp Socket Contacts Hirose has released DF22C-*S-7.92C which has easy * The image on the left show header (the board dip to push/release latch design. and DF22B-*S-7.92C/ DF22C-*S-7.92C which has improved electrical side), the image on the right show the socket insulation properties. (cable side). * The guide key position is indicated in position 10. In-line Connections facing the mating surface of the header. Wire-to-wire connection is also available. Space is saved with 2-row (22) layout for 4 pos. Fig.2 11. UL, C-UL, and TV Certified. 12. Glow Wire compliance (Compliant with IEC 60695-2-11) 1 2016.1e Nov.1.2016 Copyright 2016 HIROSE ELECTRIC CO., LTD. All Rights Reserved.Jun.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TV Listed) Product Specifications No. of contacts 10 AWG 12 AWG 14 AWG 16 AWG Operating temperature range -35 to 85 (Note 2) 1 30A 20A 15A 25A Operating humidity range 20% to 80% Current 2 25A 18A 15A 20A rating 3 25A 18A 15A 20A Storage temperature range -10 to 60 (Note 3) (Note 1) Ratings 4 22A 15A 13A Storage humidity range 40% to 70% (Note 3) 18A 5 22A 15A 13A UL/C-UL/TV 18A File No. and Recognition No. Specification AC/DC 1000V UL : E52653 Voltage UL/C-UL AC/DC 600V C-UL : E52653 rating TV AC/DC 600V TV : R9950703 Item Specifications Conditions 1. Contact Resistance No more than 5m Measured at 1mA and no higher than 20mV 2. Insulation Resistance No less than 1,000M Measured at DC=1000V 3. Withstand Voltage No flashover or breakdown AC 2500 V is applied for one minute. 4. Contact Insertion and Extraction Forces 0.3N min., 5N max Measured with a steel pin of 1.6 x 0.8 0.002 thickness 5. Durability Contact resistance : no more than 10m 30 mating cycles 6. Vibration Resistance No electrical discontinuity of 1s or greater Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of the three directions 2 7. Shock Resistance No electrical discontinuity of 1s or greater Accelerated velocity : 490 m/s for 11 ms, half-sine wave in 3 directions, 3 times for each direction 8. Moisture-Resistance Contact resistance : no more than 10m Temperature : 40 2 humidity : 90 to 95%, left as it is for 96 hours 9. Temperature cycles Contact resistance : no more than 10m (-55 : 30 minutes 5 to 35 : 5 minutes 85 : 30 minutes 5 to 35 : 5 minutes) for 5 cycles The resin parts should withstand the Flow : 250, 10 sec 10. Solder heat Resistance temperature and resist melting. Hand soldering : temperature of soldering iron at 300 for 3 seconds Note 1 : Current rating of header is 30A (1 pos.), 25A (2 to 3 pos.) and 22A (4 to 5 pos.) Note 2 : Includes temperature rise caused by current flow. Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. Materials / Finish Product Part Material Finish Remarks Sockets Insulator Polyamide Color : Natural white (Note) UL94V-0 Crimp contacts Contacts High conductivity copper alloy Tin-lead plated or Gold plated ---------- Insulator Polyamide (Glass reinforced) Color : Natural beige (Note) UL94V-0 Headers Contacts High conductivity copper alloy Tin-copper plated or Gold plated ---------- Note : Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L. Product Number Structure Socket, Header Contacts DF22 B L - 2 S - 7.92 C (**) DF22 A - 1416 SCF A q w e r t y u qi o 0 1 Series name : DF22 Number of contacts : 1 to 5 Applicable Cable q r i Form Type t Connector type Blank : UL1430 w A : UL1015 S : Socket Sockets Applicable Conductor DS : Double-row socket o Blank : Standard height, standard lock (Type I) P : Header 1416 : 14 to 16 AWG B : Long type, standard lock (Type III) 1012 : 10 to 12 AWG EP : In-line plug C : Long type, ergonomic lock (Type IV) Packaging DEP : Double-row in-line plug 0 In-line Plugs RS/P : Retainer SCF : Socket contacts / reel Blank : With panel stop Contact pitch : 7.92 mm SC : Socket contacts / pack y A : Without panel stop Guide key type e u Type of housing PCF : In-line plug contacts / reel C : Crimp housing PC : In-line plug contacts / pack Blank : Inside (Color: natural) DSA : Straight header Plating specifications 1 R : Right side (Color: black) DS : Right-angle header Blank : Tin plated L : Left side (Color: red) No letter : Retainer A : Gold plated 2 Jun.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.Nov.1.2016 Copyright 2016 HIROSE ELECTRIC CO., LTD. All Rights Reserved.