ATAD-P0234-00 3/3rd edition //// IIIINNNNSTSTSTSTRRRRUUUUCCCCTTTTIIIIOOOONNNN MMMMAAAANNNNUUUUAAAALLLL / Man u al c ri mpi n g tool n ame HT801/MDF97-22S / Produ c t c ode CL550-0417-9 1 . / Con fi gu rati on of th e tool No./Lot number /AWG number /Date of manufacture /Rachet cancel lever /Crimper HRS/HRS logo /Anvil /Moving handle /Tool number /Contact holder 2 . / Ope rati n g proc e du re s 1) 2) / Contact holder 3) 4) 5) 6) 1) Compress the handle until the moving handle releases and is fully open. 2) Protrude the contact holder to front side (in the direction of arrow). Insert the crimping contact until the position where the tip of crimping contact comes in / contact with the stopper of contact holder. To be in contact 3) Return the contact holder. Cut the wire and strip the outer insulation exposing the conductors. Place the exposed conductor so that the end of the exposed conductor comes in contact with the contact holder. Exercise caution as not to deform the conductor or allow protrusion of the strands. For certain cases and for certain types of hand tools the tip of the terminal and the cable will have to be matched by eyesight, and the tip of the wire will not touch the contact holder. 4) Compress the handle until the rachet releases and is open. 5) Withdraw the terminated wire from the tool, holding it by the wire. Exercise caution not to catch the contact in any part of the tool while doing it. 6) Make sure that it is properly crimped. (Refer toCrimping conditions table and Crimping quality standard manua.) Caution Caution Caution Caution When inserting the contact into the tool or taking it out from the tool be carefulWhen inserting the contact into the tool or taking it out from the tool be carefulWhen inserting the contact into the tool or taking it out from the tool be carefulWhen inserting the contact into the tool or taking it out from the tool be careful that the contact is not caught with the crimper, anvil, etc., and is not deformed.that the contact is not caught with the crimper, anvil, etc., and is not deformed.that the contact is not caught with the crimper, anvil, etc., and is not deformed.that the contact is not caught with the crimper, anvil, etc., and is not deformed. /Contact /Cable Dec.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.3 . / Han dl i n g pre c au ti on s 1) 2) 3) 4) / 5) Ratchet cancel lever 6) 7) 8) 9) 1) The tools can not be adjusted for crimp height or configuration. Only specified wire si ze, construction and type must be used with the applicable contact and tool. 2) Do not crimp other than the specified contact or wire. 3) Do not subject the tool to physical impact or drop. 4) Handle will release after completion of the full compression. If you want to open the handle during the crimping operation because of trouble etc., release the ratchet by ratchet cancel lever. Do not attempt to release the handle rather than using the ratchet release lever as this may damage the tool. 5) Applying an excessive compression even after the anvil and crimper reaches dies touch, that can produce a play in the hand tool. With the hand tool with a play, the normal pressure cannot be obtained. So, be careful. 6) Assure that the crimp condition after the termination with the wire is within specification. 7) Be sure to use the tool as instructed so that your fingers nor part of clothing is caught in the tool during crimping operation. 8) Modification to this tool is prohibited. 9) Periodically clean the tool as long as it is commissioned. Caution This tool is not removable the tooth type. If you removed the tooth type, you will void the warranty. Caution This tool is not removable the tooth type. If you removed the tooth type, you will void the warranty. Caution This tool is not removable the tooth type. If you removed the tooth type, you will void the warranty. Caution This tool is not removable the tooth type. If you removed the tooth type, you will void the warranty. 4 . / Tabl e of c ri mpi n g c on di ti on s an d c ri mpi n g qu al i ty stan dard (mm) / (Un it of th e dime n tion s n ot spe c ife d in th e table is mm.) / Stan dard applic able wire / Crimpin g qu ality stan dard STYLE AWG No. No. Structure Outside Crimp height (N) Item Dimension Item Dimension Applicable of the diameter Pull force contact No. conductor of the Conductor Outer (N) or Outer Protrusion of 0 .1 0 .7 0 .1 0 .5 insulation insulation the conductor outer more insulation position 22 17/0.16 1.3 0 .6 8 0 .7 6 1 .7 0 1 .8 0 40 0 .2 0 .4 5MAX Bell mouth Rolling UL1061 4MAX 0 .3 0 .3 5 Bent UP Lance hight MDF97-22SC 4MAX 0.1MAX Bent DOWN Burr hight / Strippin g dime n sion of wire 1 .8 2 .3 3MAX 0.3MAX Twist Gap dimension ATAD- H0 7 6 7 5 . / Mai n te n an c e an d i n spe c ti on 1) 2) 1) 2) Routine maintenance 1) Upon completion of work wipe the tool with a soft cloth to remove any stains or foreign particles, specially in the crimper and anvil areas. Close the handle so that foreign particles does not enter into the crimper and anvil. Store in the dry place. 2) Close the handles making sure that the crimper and anvil slide smooth, without any interference. Repair of the tools 1) To prevent possible accidents caused by unfamiliarity with the operation of the machine, repair and ad justment of the machine shall be conducted only by maintenance personnel who have a full knowledge of the machine. Any repair and ad justment beyond the range covered by the instructions given in this Instruction Manual is prohibited. We assume no responsibility for accidents caused by improper repair or ad justment or the use of non-genuine part(s). Also, if it does not work normally a result of repair and ad justment, please stop the operation immediately. 2) Contact the place of purchase or nearest HRS representative. Describe exact nature of the problem. Do not diss-assembly the tool. If instructed, ship the tool in a secure package, with a written description of the problem. HRS does not sell individual components for the tools. Depending on its condition in some cases the tool may NOT be repairable. Powered by TCPDF (www.tcpdf.org) Dec.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.