2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces
DF62 Series / DF62W Series
Features Compact shape due to 2 2.2 grid layout of pins
*Both are 7 contacts with 3A current rating
1. The slim, sleek design and smooth contour combine 16 16
to complete connections in tight spaces.
Existing
These connectors were designed to take full advantage
products
of small/narrow spaces. The contacts are arranged in a
grid pattern which shortens the diagonal distances and
the body was slimmed down by creating smooth outer
DF62
surfaces. This design helps to save precious space and
Fig.1
makes these connectors virtually tangle free. There is
no visible or exposed metal which would eliminate the
possibility of electrical arcing between the connector Smooth external
Grid Arrangement No exposed metal
shape
and the inside of a metal conduit. (Please refer to Fig. 1
and 2)
2. Secure lock mechanism
The locking structure emits a clear tactile click upon
lock completion. After completion, a second indicator
can be utilized. The socket lock can be visually
Fig.2
checked through the plug window after mating. These
indicators function together to prevent incomplete
mating. (Please refer to Fig. 3)
3. Reliable contact structure
1.Visual check area
The structure utilizes two contact points to provide
a reliable contact that resists damage from vibration
and rough operation.
4. Robust contact structure
2. Locking is confirmed
by an audible click.
Fig.3
The unique structure provides protection to the
contacts and lance areas, it prevents any bending
or deformity that might occur during mating, the
Water-resistant type (DF62W)
Image of the outward
assembly procedure or while in transportation.
Robust box-shaped contact structure
appearance of the contact
(Please refer to Fig. 4)
For non-water-proof type
5. Multiple variations available
There are several different wire counts available,
giving the designer the variety needed to complete
the application. Protected lock type, panel mount
type and pin header type are also available.
Designed for easy
Non-water-resistant type (DF62) contacts
contact insertion. Fig.4
6. Applicator sharing
The applicators for the DF11 and DF59 series (existing
products) can be adapted to accommodate the DF62
series applicators. *Some modifications are required.
Please contact Hirose for additional details.
Housing seal
7. Condensation prevention measure
Wire seal
(Water-resistant type DF62W)
Wire seal
IP67 level water-resistance in mated condition.
(Fig. 5)
Fig.5
1
2018.3
Apr.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.DF62 Series / DF62W Series2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces (UL, C-UL Listed)
Product Speci cations
22 AWG : 4A/pin (2 pos.)
-35 to 105 (Note 2)
Operating Temperature Range
Current 3A/pin (3 - 13 pos.)
UL/C-UL -35 to 75 Note 2
DF62 Rating 2.5A/pin (24 pos.)
(Note 1) 24 AWG : 2A/pin
Operating Humidity Range 20 80% (Note 3)
26-30 AWG : 1A/pin
-40 to 105 Note 2
20 AWG : 5A (2 pos.), 3.5A/pin (3 to 9 pos)
Operating Temperature Range
Current
UL/C-UL -40 to 75 Note 2
22 AWG : 4A (2 pos.), 3A/pin (3 to 9 pos)
Ratings DF62W Rating
24 AWG : 3.5A (2 pos.), 2A/pin (3 to 9 pos)
(Note 1)
Operating Humidity Range 20 to 80 Note 3
26 AWG : 3A (2 pos.), 1A/pin (3 to 9 pos)
Specifications AC/DC 250V Storage Temperature Range -10 to 60 (Note 4)
UL File name
Voltage
Common UL E52653
Rating
C-UL : E52653
UL/C-UL AC/DC 29.9V Storage Humidity Range 40 to 70% (Note 4)
Items Speci cations Conditions
1. Insulation Resistance Minimum of 1,000M Measured with DC 500V
2. Withstanding Voltage No ashover or breakdown Apply AC 650V for 1 minute
3. Contact
Maximum of 30m Measured at a maximum of 20mV and 100mA (DC or 1000Hz)
Resistance
4. Vibration 10 cycles in each of three directions at frequency 10-55Hz,
No electrical discontinuity of 1s or longer
Resistance half amplitude 0.75mm
2
5. Shock Acceleration : 490m/s , 11 ms, Semi-sinusoidal 3 axle
No electrical discontinuity of 1s or longer
Resistance direction 3 times each.
6. Humidity Contact Resistance Maximum of 30m
Left at temperature 40 2, humidity 90 to 95%, 96 hours
Resistance Insulation Resistance : Minimum of 1,000M
7. Temperature Contact Resistance : Maximum of 30m -55 : 30 minutes 5 to 35 : 2 to 3 minutes 85 :
Cycles Insulation Resistance : Minimum of 1,000M 30 minutes 5 to 35 : 2 to 3 minutes, 5 cycles
8. Durability Contact Resistance : Maximum of 30m Mating/unmating : 30 mating cycles
Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. When isolating power lines into multiple
circuits, current ratings may go above the stated current ratings. Please consult Hirose for speci c details before doing this.
Note 2 : Includes the temperature rise of power lines
Note 3 : The connector should be completely dry (no condensation present)
Note 4 : The term storage refers to the long-term storage condition of unused products before PCB mounting. The operating
temperature and humidity ranges are applied while in a non-energized state, while in transport or after PCB mounting.
Materials / Finish
Item Component Material Finish UL Flammability rating
Socket crimping
Contact Phosphorous bronze Gold plating or tin plating
contact
Plug crimping
Contact Phosphorous bronze Gold plating or tin plating
contact
Crimping socket Insulator PBT White UL94V-0
Crimping plug Insulator PBT Black UL94V-0
Crimping socket
Seal Silicone rubber Bengala
Crimping plug
Straight pin header : Polyamide
DF62
Insulator Right angle pin header : PBT Black UL94V-0
DF62W PBT
Header
Contact Copper alloy Gold plating or tin plating
Metal fitting Brass Tin plating
Seal Silicone rubber Bengala
Waterproof type (DF62W) only
2
Apr.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.