2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces DF62 Series / DF62W Series Features Compact shape due to 2 2.2 grid layout of pins *Both are 7 contacts with 3A current rating 1. The slim, sleek design and smooth contour combine 16 16 to complete connections in tight spaces. Existing These connectors were designed to take full advantage products of small/narrow spaces. The contacts are arranged in a grid pattern which shortens the diagonal distances and the body was slimmed down by creating smooth outer DF62 surfaces. This design helps to save precious space and Fig.1 makes these connectors virtually tangle free. There is no visible or exposed metal which would eliminate the possibility of electrical arcing between the connector Smooth external Grid Arrangement No exposed metal shape and the inside of a metal conduit. (Please refer to Fig. 1 and 2) 2. Secure lock mechanism The locking structure emits a clear tactile click upon lock completion. After completion, a second indicator can be utilized. The socket lock can be visually Fig.2 checked through the plug window after mating. These indicators function together to prevent incomplete mating. (Please refer to Fig. 3) 3. Reliable contact structure 1.Visual check area The structure utilizes two contact points to provide a reliable contact that resists damage from vibration and rough operation. 4. Robust contact structure 2. Locking is confirmed by an audible click. Fig.3 The unique structure provides protection to the contacts and lance areas, it prevents any bending or deformity that might occur during mating, the Water-resistant type (DF62W) Image of the outward assembly procedure or while in transportation. Robust box-shaped contact structure appearance of the contact (Please refer to Fig. 4) For non-water-proof type 5. Multiple variations available There are several different wire counts available, giving the designer the variety needed to complete the application. Protected lock type, panel mount type and pin header type are also available. Designed for easy Non-water-resistant type (DF62) contacts contact insertion. Fig.4 6. Applicator sharing The applicators for the DF11 and DF59 series (existing products) can be adapted to accommodate the DF62 series applicators. *Some modifications are required. Please contact Hirose for additional details. Housing seal 7. Water-resistant type (DF62W) Wire seal IP67 water-resistance occurs only in the mated condition. Wire seal (Please refer to Fig. 5) Fig.5 1 2016.7 Jun.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.DF62 Series / DF62W Series2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces (UL, C-UL Listed) Product Speci cations 22 AWG : 4A/pin (2 pos.) -35 to 105 (Note 2) Operating Temperature Range Current 3A/pin (3 - 13 pos.) UL/C-UL -35 to 75 Note 2, 5 DF62 Rating 2.5A/pin (24 pos.) (Note 1) 24 AWG : 2A/pin Operating Humidity Range 20 80% (Note 3) 26-30 AWG : 1A/pin -40 to 105 Note 2 20 AWG : 5A (2 pos.), 3.5A/pin (3 to 9 pos) Operating Temperature Range Current UL/C-UL -40 to 75 Note 2, 5 22 AWG : 4A (2 pos.), 3A/pin (3 to 9 pos) Ratings DF62W Rating 24 AWG : 3.5A (2 pos.), 2A/pin (3 to 9 pos) (Note 1) Operating Humidity Range 20 to 80 Note 3 26 AWG : 3A (2 pos.), 1A/pin (3 to 9 pos) Specifications AC/DC 250V Storage Temperature Range -10 to 60 (Note 4) UL File name Voltage Common UL E52653 Rating UL/C-UL C-UL : E52653 AC/DC 29.9V Storage Humidity Range 40 to 70% (Note 4) (Note 5) Items Speci cations Conditions 1. Insulation Resistance Minimum of 1,000M Measured with DC 500V 2. Withstanding Voltage No ashover or breakdown Apply AC 650V for 1 minute 3. Contact Maximum of 30m Measured at a maximum of 20mV and 100mA (DC or 1000Hz) Resistance 4. Vibration 10 cycles in each of three directions at frequency 10-55Hz, No electrical discontinuity of 1s or longer Resistance half amplitude 0.75mm 2 5. Shock Acceleration : 490m/s , 11 ms, Semi-sinusoidal 3 axle No electrical discontinuity of 1s or longer Resistance direction 3 times each. 6. Humidity Contact Resistance Maximum of 30m Left at temperature 40 2, humidity 90 to 95%, 96 hours Resistance Insulation Resistance : Minimum of 1,000M 7. Temperature Contact Resistance : Maximum of 30m -55 : 30 minutes 5 to 35 : 2 to 3 minutes 85 : Cycles Insulation Resistance : Minimum of 1,000M 30 minutes 5 to 35 : 2 to 3 minutes, 5 cycles 8. Durability Contact Resistance : Maximum of 30m Mating/unmating : 30 mating cycles Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. When isolating power lines into multiple circuits, current ratings may go above the stated current ratings. Please consult Hirose for speci c details before doing this. Note 2 : Includes the temperature rise of power lines Note 3 : The connector should be completely dry (no condensation present) Note 4 : The term storage refers to the long-term storage condition of unused products before PCB mounting. The operating temperature and humidity ranges are applied while in a non-energized state, while in transport or after PCB mounting. Note 5 : Header type are UL/C-UL pending. Materials / Finish Item Component Material Finish UL Flammability rating Socket crimping Contact Phosphorous bronze Gold plating or tin plating contact Plug crimping Contact Phosphorous bronze Gold plating or tin plating contact Crimping socket Insulator PBT White UL94V-0 Crimping plug Insulator PBT Black UL94V-0 Crimping socket Seal Silicone rubber Bengala Crimping plug Straight pin header : Polyamide DF62 Insulator Right angle pin header : PBT Black UL94V-0 DF62W PBT Header Contact Copper alloy Gold plating or tin plating Metal fitting Brass Tin plating Seal Silicone rubber Bengala Waterproof type (DF62W) only 2 Jun.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.