3.96mm pitch compact waterproof connectors for internal power supplies DF63W Series The slim, smooth, rounded shape is optimized for wiring inside conduits and small spaces. Smooth, round external shape Metal parts are completely covered Fig.1 Features IP67 Waterproof 1. Max current of 14A This compact connector is rated up to 14A in the 2 positions version, using 16 AWG wire. 2. Compact shape designed for wiring through narrow areas The design is optimized for wiring inside conduits and small structures, with a smooth, rounded contour that Wire seal reduces the chance of snagging or catching inside the conduit or other objects. A plastic housing covers the connector, so no metal is Wire seal exposed to the conduit, preventing accidental shorting. (Fig.1) Housing seal 3. IP67 Rated IP67 water resistant when mated. (Fig.2) 4. Simplified wire insertion Wire and housing seals are pre-installed to provide IP67 waterproof when mated water proofing. A simple insertion of the crimped contact into the housing completes the assembly. Fig.2 Contacts and housing are designed to prevent damaging the seals when inserting the contacts. Compatible with a wide variety of 5. Positive lock structure cables A robust locking structure provides a tactile click when mating to prevent incomplete mating and disconnection <DF63W> <DF63WA> during wiring. 6. Compatible with a wide variety of cables Two versions are available with different waterproof wire seal diameters. This variation helps to support the use of a wide array of cable sizes. 7. Mis-mating prevention with color and guide key options Two housings are available each with different colors and guide keys. This helps to prevent incorrect mating when multiple connectors are used on the same design with the same pin count. Recommended Recommended insulation outer insulation outer diameter diameter 2.8 to 3.2 1.7 to 2.4 Fig.3 In cases where the application will demand a high level of reliability, such as automotive, 1 2018.3 please contact a company representative for further information. Sep.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.DF63W Series3.96mm pitch compact waterproof connectors for internal power supplies Product Specifications No. of contacts 16 AWG 18 AWG 20 AWG 22 AWG Current 2 14A 11A Under development Operating temperature range -40 to 105 (Note 2) rating 3 13A 10A Under development Operating humidity range 20% to 80% (Note 1) Ratings 4 12A 9A Under development Voltage Storage temperature range-10 to 60 (Note 3) AC/DC 630V rating Storage humidity range 40% to 70% (Note 3) Items Specifications Conditions 1.Insulation resistance 1,000M min. Measured at DC 500V 2.Withstanding voltage No flashover or dielectric breakdown. 1,500V AC applied for 1 minute. 3.Contact resistance 10m max. Measured at a maximum of 20m, 100mA (DC or 1,000Hz) 10 cycles in each of three axis directions at 10-55Hz, 4.Vibration resistance No electrical discontinuity for more than 1s half amplitude 0.75mm 2 Acceleration of 490m/s , 11ms, both directions in 3 axes 5.Shock resistance No electrical discontinuity for more than 1s (semi-sinusoidal), 3cycle each direction Temperature : 402, relative Contact resistance : 20m max. 6.Moisture resistance Insulation resistance : 500M max. humidity : 90 to 95%, left for 96hours Contact resistance : 20m max. -55 for 30 minutes 5 to 35 for 2 to 3 minutes 7.Temperature cycle Insulation resistance : 1,000M max. 105 for 30 minutes5 to 35 for 2 to 3 minutes, in 5 cycles 8.Mating cycles Contact resistance : 20m max. Mating/unmating : 30 times Note 1 : Indicates the allowable current when the maximum current is applied to all pins. Please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration. Note 2 : Includes temperature rise caused by current flow. Note 3 : The termstorag refers to the long-term storage condition of unused products before PCB mounting. Operating temperature/humidity range refers to the non powered state after PCB mounting, and temporary storage during transportation. Materials / Finish Product Parts Materials Finish UL flame retardant grade In-line plug crimp contact Contacts Copper alloy Tin plated Socket crimp contact Contacts Copper alloy Tin plated Housing PBT Black UL94V-0 In-line plug Seal Silicone rubber Blue or green Housing PBT Black UL94V-0 Crimp socket Seal Silicone rubber Blue or green Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. Connector DF 63W - * S - 3.96 C qw e rt y u Series name : DF q tConnector type wSeries No. : 63W S : Socket EP : In-line plug Outer diameter of wire insulation e None 2.8 to 3.2 Contact pitch : 3.96mm y A 1.7 to 2.4 uTermination style Number of contacts : 2, 3, 4 r Contact DF 63W - 1618 PCF qw e r qSeries name : DF rContact type/Packaging type SCF : Socket crimp contact, reel wSeries No. : 63 (W) SC : Socket crimp contact, pieces eApplicable wire size PCF : In-line plug crimp contact, reel 1618 : 16 to 18 AWG PC : In-line plug crimp contact, pieces 2022 : 20 to 22 AWG 2 Sep.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.