Hand Crimp Tool for Board-In Crimp Terminals Order Number 200218-4100 Application Tooling Specification Type 4A FEATURES A full-cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio IPC/WHMA-A-620 Class 2 compliant as indicated on page 2 Modular Crimp Head is removable and can be used in the Electric Crimp Machine (Order No. 63816-1500), accompanied by the Battery Powered Crimp Adapter (Order No. 63816-0600) Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) SCOPE Products: Board-In Crimp Terminals, 16-18 AWG. Insulation Diameter Terminal Order No. Wire Size Strip Length Terminal Series No. Reel AWG mm mm In. mm In. 4706 02-09-2105 16-18 2.03-2.39 .080-.094 5.94-6.35 .234-.250 Insulation Diameter Notes Insulation diameter range for the terminal product design. DEFINITION OF TERMS 2.49 +0.10/0.00mm (.098 +.0 04 /.000 ) Diameter PC Board Hole INSULATION CRIMP E D E WIRE E-E CONDUCTOR CRIMP 1.57 0.18 mm (.062 -.007 ) Thick PC Board F Figure 1 Section E-E Doc. No: 2002184100 Release Date: 12-07-18 UNCONTROLLED COPY Page 1 of 5 Revision: A Revision Date: 12-07-18 Hand Crimp Tool for Board-In Crimp Terminals CRIMP SPECIFICATION After crimping, the conductor profiles should measure the following (See Figure 1): Dimensions (Figure 1) Terminal Pull Force Wire Size Series D E-E F (Ref.) Minimum 2 No. AWG mm mm In. mm In. mm In. N Lb. 16 1.175-1.225 .0463-.0482 4706 2.270-2.390 .0894-.0941 1.95 .077 13.3 3 18 1.095-1.225 .0431-.0482 The crimp on this terminal is not an electrical crimp the final soldering operation is the electrical connection. This minimum pull force is what should be expected when pulling the terminal with both insulation and conductor crimped. Crimp attribute specifications are as follows: Terminal Insulation Crimp Cut-Off Dimension Wire Size Brush Profile Series Height (Ref.) Width (Ref.) (Max) 2 No. AWG mm mm In. mm In. mm In. mm In. 16 18 16 2.91 .115 2.74 .108 X 4706 0.00-1.00 .000-.040 0.50 .020 18 2.53 .100 2.30 .091 X To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile 16: 2.28-2.55mm (.090-.100) or UL1007 Profile 18: 1.75-2.39mm (.069-.09 4) or UL1007 Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable for crimp height. Variations in tools, terminals, wire stranding, and insulation types may affect crimp height. 3. This tool is intended for AWG conductors with UL1007 insulation. It may not give a good insulation crimp support for other insulation styles. 4. Molex does not repair hand tools (see Warranty on page 3). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling are damaged or worn, a new tool must be purchased. 5. Pull force should be used as the final criterion for an acceptable crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. OPERATION Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. PREPARING TERMINALS FOR CRIMPING The terminals must be cut from the reel as shown. See Figure 2. The carrier strip hole is used to assist in loading the terminal in position over the crimp anvils. The carrier strip will help maintain terminal position during crimping and can be broken off after the crimp is complete. Figure 2 Doc. No: 2002184100 Release Date: 12-07-18 UNCONTROLLED COPY Page 2 of 5 Revision: A Revision Date: 12-07-18