200218-4675 Molex

Hand Crimp Tool for Ultra-Fit Tangless Crimp Terminals Order Number 200218-4600 Application Tooling Specification Type 4A FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio IPC/WHMA-A-620 Class 2 compliant as indicated on page 2 Modular crimp head is removable and can be used in the Electric Crimp Machine (Order No. 63816-1900), accompanied by Battery Powered Crimp Adapter (Order No. 63816-1950) Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-1950) SCOPE Products: Ultra-Fit Tangless Crimp Terminals, 16-18 AWG (UL1061) wires. * Insulation Diameter Terminal Wire Size Strip Length (UL1061 Wire is Recommended) Terminal Order No. Series No. AWG mm Type mm In. mm In. 172253-6011 172253-6012 172253 16-18 UL1061 1.65 2.00 .065 .079 3.50 4.00 .140 .160 172253-7023 172253-7024 * See IPC/WHMA-A-620 conditions on page 2. DEFINITION OF TERMS BEND UP STRIP LENGTH TWIST BRUSH BELL MOUTH ROLL BEND DOWN SEAM CONDUCTOR CUT-OFF CRIMP HEIGHT TAB INSULATION WIRE CRIMP HEIGHT Doc. No: 2002184600 Release Date: 07-11-18 UNCONTROLLED COPY Page 1 of 6 Revision: C Revision Date: 09-21-21 Hand Crimp Tool for Ultra-Fit Tangless Crimp Terminals CRIMP SPECIFICATION Terminal Series Bell Mouth Cut-Off Tab Maximum Conductor Brush No. mm In. mm In. mm In. 172253 0.30 0.80 .012 .031 0.20 .008 0.00 1.00 .000 .039 Punch Width (Ref) Bend Up Bend Down Twist Roll Terminal Series Conductor Insulation Seam No. Degree (Max) Degree (Max) mm In. mm In. Seam shall not be open 172253 3 3 3 5 2.00 .079 2.40 .094 and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following: Conductor Terminal Series Wire Size Profile Crimp Height Crimp Width (Max) No. 2 AWG mm mm In. mm In. 16 18 16 1.18 1.28 .046 .050 2.00 2.12 .079 .081 X 172253 18 0.95 1.05 .037 .041 2.00 2.12 .079 .081 X To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile 16: 1.75 2.25mm (.069 .08 9) Profile 18: 1.65 1.80mm (.065.071) Insulation Terminal Series Wire Size Pull Force Minimum Crimp Height (Max) Crimp Width (Max) No. 2 AWG mm mm In. mm In. N Lb. 16 2.40 .094 2.55 .100 68.4 15.0 172253 18 2.10 .083 2.25 .088 68.4 15.0 Tool Qualification Notes 1. (Ref) means the dimension provided is approximate due to the wide range of wires, conductor stranding, insulation diameter, and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for AWG conductor sizes. It may not give good insulation crimp support for insulation sizes outside of the specified range. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased. 5. Conductor crimp height should be used as the final criterion for an acceptable crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify hand crimp tools. Doc. No: 2002184600 Release Date: 07-11-18 UNCONTROLLED COPY Page 2 of 6 Revision: C Revision Date: 09-21-21