63828-0375 Molex

Hand Crimp Tool For 3.96MM (.156) Pitch KK Crimp Terminals Hand Crimp Tool TYPE 4A Application Tooling Specification Sheet Order No. 63828-0300 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be used in the Air Powered Tool Order No. 63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700) Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) This tool is IPC/WHMA-A-620 Class 2 compliant as indicated on page 2 This tool is RoHS compliant SCOPE Products: 3.96mm (.156 ) Pitch KK Crimp Terminal for 18-22 AWG. Terminal Terminal Order No. Wire Size (2) Insulation Diameter Strip Length 2 Series No. Loose Piece (1) Reel AWG mm mm In. mm In. 08-50-0023 08-58-0136 08-50-0008 08-58-0135 08-50-0706 08-65-0129 08-50-0705 08-65-0128 8818 18-22 N/A 1.57-2.79 .060-.110 2.50-3.00 .098-.118 08-52-0132 08-52-0131 40-01-1181 08-56-0188 08-56-0187 40-01-1182 (1). This hand tool operates best with loose-piece terminals. If reeled terminals are used, customers must cut the terminal from the carrier strip and are responsible for achieving the proper cut-off specification: 2.72 0.08mm (.107 .003). See Figure 1. (2). See IPC/WHMA-A-620 conditions on page 2. C/L DEFINITION OF TERMS CONDUCTOR CRIMP CUT-OFF TAB INSULATION CRIMP See LOCKING TANG Note 1 HEIGHT BEND UP BRUSH SEAM BELL ROLLING MOUTH TWISTING CUT-OFF BEND TAB DOWN STRIP LENGTH C/L Figure 1 CRIMP HEIGHT Doc No: 6382803HM Release Date: 02-27-18 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 02-27-18 Hand Crimp Tool For 3.96MM (.156) Pitch KK Crimp Terminals OVERLAP FORM Insulation Crimp Note GEOMETRY PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses the overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620-compliant). Although the insulation punch profile may OVERLAP INSULATION appear lopsided, this is a normal condition for this tool. See figure CRIMP to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets.) CRIMP SPECIFICATIONS WIRE ANVIL Bell Mouth Conductor Brush Terminal Series No. mm In. mm In. 8818 0.20-0.50 .008-.020 0.15-0.70 .006-.028 Bend Up Bend Down Twist Roll Terminal Series No. Seam Degree Max. Degree Max. Seam shall not be 8818 3 3 4 8 open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Conductor Crimp Insulation Crimp Pull Force Terminal Wire Profile Height Width Height (Ref.) Width (Ref.) Minimum Series No. Wire Type AWG mm In. mm In. mm In. mm In. N Lb. A B C 18 1.09-1.14 .043-.045 2.53 .099 2.54 .100 110 24.7 X UL1007 20 1.02-1.09 .040-.043 1.85-1.95 .073-.077 2.29 .090 2.43 .096 66 14.8 X 22 0.96-1.02 .038-.040 2.14 .084 2.42 .095 53 11.9 X 8818 18 1.09-1.14 .043-.045 2.69 .106 2.66 .105 110 24.7 X UL1015 20 1.02-1.09 .040-.043 1.85-1.95 .073-.077 2.44 .096 2.49 .098 66 14.8 X 22 0.96-1.02 .038-.040 2.28 .090 2.48 .098 53 11.9 X To achieve IPC-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile A: 1.80-2.05mm Profile B: 1.80-2.00mm Profile C: 1.75-1.85mm Tool Qualification Notes 1. (Ref) means the dimension provided is approximate due to the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional pull force test should be performed. It must exceed the minimum pull force specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Doc No: 6382803HM Release Date: 02-27-18 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 02-27-18