63823-6475 Molex

Hand Tool for PV Solar Pin and Socket Crimp Terminals TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63823-6470 Order No. 63823-6400 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. Many different Tool kits can be used with a single Battery Powered Tool. This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. SCOPE Products: PV Solar Pin and Socket Crimp Terminals, 10-14 AWG (6.0-2.5mm) Terminal Terminal Order No. Wire Size and Type Insulation Diameter (ref) Strip Length Series No. Loose Reel only AWG mm mm In. mm In. 130196-0310 130196-0314 10-12 6.00-4.00 7.8 .31 7.00-10.00 .276-.394 130196 130196-0313 130196-0315 14 2.50 6.7 .26 7.00-10.00 .276-.394 130197-0325 130197-0346 10-12 6.00-4.00 7.8 .31 7.00-10.00 .276-.394 130197 130197-0336 130197-0347 14 2.50 6.7 .26 7.00-10.00 .276-.394 93302-0006 93302-0004 10-12 6.00-4.00 7.8 .31 7.00-10.00 .276-.394 93302 93302-0005 93302-0003 14 2.50 6.7 .26 7.00-10.00 .276-.394 93303-0005 93303-0003 10-12 6.00-4.00 7.8 .31 7.00-10.00 .276-.394 93303 93303-0006 93303-0004 14 2.50 6.7 .26 7.00-10.00 .276-.394 Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab. DEFINITION OF TERMS BEND STRIP LENGTH UP CONDUCTOR BELL MOUTH BRUSH SEAM ROLLING TWISTING WIRE CONDUCTOR CUT-OFF BEND CRIMP TAB DOWN The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-6382364HM Release Date: 03-04-11 UNCONTROLLED COPY Page 1 of 8 Revision: C Revision Date: 01-03-12 Hand Tool for PV Solar Pin and Socket Crimp Terminals CONDITIONS: Wire Size Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. AWG mm mm In. mm In. mm In. 130196 and 93302 10-14 6.00-2.50 0.20-1.50 .008-.059 0.50 .020 1.00-3.00 .039-.118 130197 and 93303 10-14 6.00-2.50 0.20-1.50 .008-.059 0.50 .020 1.00-3.00 .039-.118 Punch Width (Ref) Wire Size Bend up Bend down Twist Roll Terminal Series No. Conductor Seam 2 AWG mm Degree Degree mm In 10-12 6.00-4.00 3 3 4 8 3.90 .154 Seam shall not be open 130196 and 93302 and no wire allowed out 14 2.50 3 3 4 8 2.90 .114 of the crimping area 10-12 6.00-4.00 3 3 4 8 3.90 .154 130197 and 93303 14 2.50 3 3 4 8 2.90 .114 After crimping, the conductor profile should measure the following. Wire Size Conductor Crimp Height Pull Force Minimum Terminal Series No. 2 AWG mm mm In. N Lb. 10 6.00 2.10-2.20 .083-.087 356.0 80.0 130196 and 93302 12 4.00 2.00-2.10 .079-.083 312.0 70.0 14 2.50 1.60-1.70 .063-.067 223.0 50.0 10 6.00 2.10-2.20 .083-.087 356.0 80.0 130197 and 93303 12 4.00 2.00-2.10 .079-.083 312.0 70.0 14 2.50 1.60-1.70 .063-.067 223.0 50.0 The above specifications are guidelines to an optimum crimp. Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires and stranding, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be preformed to check hand tool crimp. Pull force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: Anvil and Punch Installation 1. Insert the Anvil into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2. Insert the Punch into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See Figure 1. Locator Installation and Removal Follow the steps below to install or replace the locator. See Figure 2. To install the locator 1. Position the locator with the hole over the brass pivot shaft and snap it into place. Doc No: ATS-6382364HM Release Date: 03-04-11 UNCONTROLLED COPY Page 2 of 8 Revision: C Revision Date: 01-03-12