Hand Crimp Tool for 0.093, Claspcon Pin & Socket, and Commoning Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63828-0100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right- and left-handed applications This tool is IPC/WHMA-A-620 Class 2 compliant (see Page 2 and Page 3) This tool is RoHS compliant however RoHS, compliance is not required SCOPE Products: Standard .093 Pin & Socket Crimp Terminals, Claspcon Pin & Socket Crimp Terminals, and Commoning Terminals, 18 AWG stranded wire. Terminal Insulation Diameter Wire Size Strip Length Terminal Order No. Series IPC/WHMA-A-620 (1) Terminal (2) No. Loose Piece Reel (3) AWG mm mm In. mm In. mm In. 1457-1 05-02-0048 05-02-0047 1.58-2.60 .062-.102 02-08-1102 02-08-1101 1881-2 18 N/A 1.50 2.85 .059-.112 1.50-3.50 .059-.138 4.0-5.0 .16-.20 02-08-5101 1973 02-09-8104 02-09-8103 1.52-3.05 .060-.120 Insulation Diameter Notes (1) Insulation diameter range for optimum (IPC/WHMA-A-620 Class 2) insulation crimps. Use tool profile specified on Page 3. (2) Insulation diameter range for the terminal product design. Terminal Order No. Note (3) Reeled terminals must be properly cut from the reel. See Terminal Cutoff Specifications on Page 2. BEND UP DEFINITION OF TERMS CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION CRIMP ROLLING SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT Doc No: ATS-638280100 Release Date: 09-21-17 UNCONTROLLED COPY Page 1 of 8 Revision: A Revision Date: 09-21-17 Hand Crimp Tool for 0.093, Claspcon Pin & Socket, and Commoning Crimp Terminals OVERLAP FORM GEOMETRY Insulation Crimp Note PUNCH Due to the terminals insulation grip design or insulation diameter range, this tool uses the overlap form geometry in the insulation punch. This produces OVERLAP an overlap insulation crimp (A-620-compliant). INSULATION Although the insulation punch profile may appear CRIMP lopsided, this is a normal condition for this tool. See figure to the right. Some tools with multiple crimp pockets may not have the overlap profile on all pockets. WIRE ANVIL Terminal Cutoff Specifications This hand tool operates best with loose-piece terminals. If reeled terminals are used, they must be cut from the carrier strip as specified below. Terminal Series Reeled Terminal Cutoff Dimension X No. Order No. mm In. 1457-1 05-02-0047 0.18 maximum 0.007 maximum 02-08-1101 1881-2 02-08-5101 3.610.08 0.1420.003 1973 02-09-8103 1457-1 SERIES 1881-2 SERIES 1973 SERIES Doc No: ATS-638280100 Release Date: 09-21-17 UNCONTROLLED COPY Page 2 of 8 Revision: A Revision Date: 09-21-17