63853-7070 Molex

T2 Terminator for 2.00mm (.079 ) Board-in-Terminals T2 Terminator Tooling Specification Sheet Part No. 63853-7000 FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.00mm (.079 ) Board-In Terminal for 24-28 AWG. Wire Size Insulation Diameter Strip Length Terminal Series No. Terminal Order No. AWG mm mm In. mm In. 35044-9101 35044-9160 35044 24-28 0.20-0.09 0.90-1.50 .035-.059 3.00-3.50 .118-.138 35044-9102 35044-9210 35044-9110 35044-9260 DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP BEND LENGTH DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638537000 Release Date: 01-15-07 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 01-15-07 T2 Terminator for 2.00mm (.079 ) Board-in-Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Max. Conductor Brush Terminal Series No. mm In. mm In. mm In. 35044 0.20-0.50 .008-.020 0.30 .012 0.00-1.40 0.0-.055 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open Degree Degree mm In mm In and no wire allowed out 35044 3 3 3 3 1.20 .047 1.50 .059 of the crimping area After crimping, the conductor profile should measure the following. Conductor Wire Size Terminal Series No. Crimp Height Crimp Width 2 AWG mm mm In. mm In. 24 0.20 0.76-0.81 .030-.032 1.10-1.30 .043-.051 35044 26 0.13 0.69-0.74 .027-.029 1.10-1.30 .043-.051 28 0.09 0.66-0.71 .026-.028 1.10-1.30 .043-.051 Insulation Pull Force Wire Size Terminal Series No. Crimp Height (Max) Crimp Width Minimum 2 AWG mm Mm In. mm In. N Lb. 24 0.20 1.55 .061 1.40-1.60 .055-.063 29.4 6.60 35044 26 0.13 1.55 .061 1.40-1.60 .055-.063 19.6 4.40 28 0.09 1.55 .061 1.40-1.60 .055-.063 9.8 2.20 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638537000 Release Date: 01-15-07 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 01-15-07