63854-3070 Molex

63854-3000 T2 Terminator T2 Terminator Tooling Specification Sheet Part No. 63854-3000 FEATURES This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press It is ideally suited for mid-volume bench operations Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Wire Size Insulation Diameter Strip Length Terminal Series No. AWG mm mm In. mm In. 50212-8*00 24-30 0.20-0.05 0.80-1.40 .031-.055 1.30-1.80 .051-.071 50394-8*** 24-30 0.20-0.05 0.80-1.40 .031-.055 1.30-1.80 .051-.071 DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63854-3000 Release Date: 08-18-03 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 08-27-03 63854-3000 T2 Terminator CRIMP SPECIFICATION Bell mouth Cut-off Tab Max. Conductor Brush Terminal Series No. mm In. mm In. mm In. 50212-8*00 0.05-0.35 .002-.014 0.20 .008 0.00-0.50 .000-.020 50394-8*** 0.05-0.35 .002-.014 0.20 .008 0.00-0.50 .000-.020 Bend up Bend down Twist Roll Punch Width (Ref) Seam Terminal Series No. Conductor Insulation Degree Degree Seam shall not be open mm In mm In and no wire allowed out 50212-8*00 4 3 3 4 1.00 .039 1.40 .055 of the crimping area 50394-8*** 4 3 3 4 1.00 .039 1.40 .055 After crimping, the conductor profile should measure the following. Wire Size Crimp Height Pull Force Min. Terminal Series No. 2 AWG mm mm In. N Lb. 50212-8*00 24 0.20 0.60-0.65 .024-.026 29.3 6.60 50212-8*00 26 0.12 0.59-0.64 .023-.025 19.6 4.40 50212-8*00 28 0.08 0.56-0.61 .022-.024 9.8 2.20 50212-8*00 30 0.05 0.53-0.58 .021-.023 4.9 1.10 50394-8*** 24 0.20 0.60-0.65 .024-.026 29.3 6.60 50394-8*** 26 0.12 0.59-0.64 .023-.025 19.6 4.40 50394-8*** 28 0.08 0.56-0.61 .022-.024 9.8 2.20 50394-8*** 30 0.05 0.53-0.58 .021-.023 4.9 1.10 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63854-3000 Release Date: 08-18-03 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 08-27-03