63868-9070 Molex

Fine Adjust Applicator for CP 0.6 mm Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63868-9000 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE 2 Products: 0.60mm (.024 ) CP Crimp Terminal for CMC connector, 22 AWG and 0.22, 0.35, 0.50mm . Terminal Wire Size Insulation Insulation Diameter Strip Length Terminal Order No. Series No. Type AWG mm mm In. mm In. 98913-1019 98913-1349 64322-1229 22 --- TXL 1.50-1.65 .059-.065 3.40-3.60 .134-.142 98913-1229 98913-3019 64322-1329 --- 0.35 ID and IR 1.25-1.40 .049-.055 3.40-3.60 .134-.142 98913-1329 64322-1019 64322-1349 --- 0.22 ID and IR 1.15-1.25 .045-.049 3.40-3.60 .134-.142 98913 98913-1039 98913-1419 64322-1039 --- 0.50 ID and IR 1.40-1.70 .055-.067 3.40-3.60 .134-.142 98913-1239 98913-3039 64322-1239 98913-1359 64322-1359 Note: Terminal will accommodate the thin wall small insulation with the TXL type American wires and the IR or ID type Metric wires DEFINITION OF TERMS BEND UP STRIP LENGTH BELL MOUTH CONDUCTOR BRUSH ROLLING TWISTING BEND WIRE DOWN CONDUCTOR CRIMP HEIGHT CUT-OFF TAB SEAM Doc No: ATS-638689000 Release Date: 02-23-07 UNCONTROLLED COPY Page 1 of 5 Revision: E Revision Date: 07-20-10 Fine Adjust Applicator for CP 0.6 mm Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 98913 0.20-0.40 .008-.016 0.30 .012 0.20-0.60 .008-.024 Punch Width (Ref) Seam Terminal Bend up Bend down Twist Roll Conductor Insulation Series No. Seam shall not be open Degree (Max) Degree (Max) mm In mm In and no wire allowed out 98913 1 1 1 2 1.40 .055 1.85 .073 of the crimping area After crimping, the conductor profile should measure the following. Conductor Pull Force Wire Size Terminal Order No. Minimum Crimp Height Crimp Width (Ref.) 2 AWG mm mm In. mm In. N Lb. 98913-1019 98913-1349 64322-1229 22 0.78-0.88 .031-.035 1.45 .057 50.0 11.25 98913-1229 98913-3019 64322-1329 0.35 0.80-0.86 .031-.034 1.43 .056 55.0 12.38 98913-1329 64322-1019 64322-1349 0.22 0.72-0.78 .028-.031 1.42 .056 40.0 9.00 98913-1039 98913-1419 64322-1039 98913-1239 98913-3039 64322-1239 0.50 0.87-0.93 .034-.037 1.44 .057 70.0 15.75 98913-1359 64322-1359 Insulation Wire Size Terminal Order No. Crimp Height Crimp Width (Ref.) 2 AWG mm mm In. mm In. 98913-1019 98913-1349 64322-1229 22 1.55-1.70 .061-.067 1.88 .074 98913-1229 98913-3019 64322-1329 0.35 1.50-1.65 .059-.065 1.86 .073 98913-1329 64322-1019 64322-1349 0.22 1.35-1.50 .053-.059 1.85 .073 98913-1039 98913-1419 64322-1039 0.50 1.60-1.75 .063-.069 1.87 .074 98913-1239 98913-3039 64322-1239 98913-1359 64322-1359 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638689000 Release Date: 02-23-07 UNCONTROLLED COPY Page 2 of 5 Revision: E Revision Date: 07-20-10