Instruction Sheet CrimpingDiesfor Heavy-DutySeamlessStraight 408--10110 RingTongueTerminalsandButtSplices 16 MAY 11 Rev D PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awide selection ofpowered application equipmentforextended--use,production operationsisavailable. Indenter (Moving Die) Nest (Stationary Die) CRIMPINGDIE NNOMOMIINALNALWWIIRERESSIIZZEE UUSSEDEDIINN (AWG) INDENTER NEST 8 1901657--1 1--1490413--4 6 1901657--2 1--1490413--5 HHyddraulicli CCrimpingi i HHeadd 4 1901657--2 1--1490413--6 11449900774477----11,, 2 1901657--2 1--1490413--7 1901820--1,, or 19018211901821--11 1 1901657--2 1--1490413--7 oorr 1/0 1901657--3 1--1490413--8 Hyydraulic Hand Crimpingp g Tool 1490748--1 or 2/0 1901657--3 1--1490413--9 11449900774499----11 3/0 1901657--3 2--1490413--0 4/0 1901657--3 2--1490413--1 Figure 1 1. INTRODUCTION Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. This instruction sheet provides application instructions, maintenance, and inspection procedures for the crimping dies listed in Figure 1. These dies are 2. DESCRIPTION used to crimp heavy--duty seamless straight ring Each die consists of a nest and an indenter (available tongue terminals and butt splices onto solid or separately) which are retained in the crimping head or stranded copper wire also listed in Figure 1. crimping tool by retainer pins. The nest is positioned in the yoke and the indenter is positioned in the ram. Refer to Catalog 1308674 for information and part numbers for the terminals and splices. 3. DIEINSTALLATIONANDREMOVAL The dies are designed to be installed in a hydraulic crimping head or hydraulic hand crimping tool. Refer to Figure 1 and determine the correct dies, wire Available heads and tools are listed in Figure 1. size, crimping head, and hydraulic hand tool to use. Dimensions on this instruction sheet are in Never operate the head or tool with the dies NOTE CAUTION millimeters with inches in brackets . Figures and removed. illustrations are for identification only and are not i drawn to scale. E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. 1 of 5 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOCB TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. ORIGINAL INSTRUCTIONS408-10110 Hydraulic Crimping Head Hydraulic Hand Crimping Tool Yoke Upper Die Stationary Die Release Button Release Button Yoke Nest C Head Indenter Nest C Head Indenter Moving Die Release Button Ram (Advanced) Lower Die Release Button Ram (Advanced) Figure 2 To avoid personal injury, make sure to exercise 3. Depress the button, and slide the indenter out of DANGER extreme caution when using the head or tool. theram. Avoid depressing the footswitch or trigger control when installing or removing the dies. 4. CRIMPINGPROCEDURE 1. Ensure that the wire range or size stamped on 3.1. DieInstallation the terminal or splice corresponds with the wire 1. Depress the upper die release button (head) or size being used and the wire range or size marked stationary die release button (tool) located on the on the nest and indenter. C--head. See Figure 2. 2. Strip the wire to the dimension given in Figure 3. 2. Slide the nest into place in the C--head. See DO NOT nick or cut the wire strands. Figure 2. 3. Release the button, and rock the nest back and forth until the nest snaps into position. Note: Not to Scale 4. Activate the head or tool according to the instructions included with the head or tool until the Strip Length lower die release button (head) or moving die (Refer to Table) release button (tool) located in the ram is exposed. Insulation Depress the button. Conductors 5. Slide the indenter into position in the ram. See Figure 2. NOMINALWIRESIZE(AWG) STRIPLENGTH 6. Release the button, and rock the indenter back 8 11.43 .450 and forth until the indenter snaps into position. 6 12.06 .475 7. Return ram to the down position. 4 13.34 .525 3.2. DieRemoval 2 14.60 .575 1 15.87 .625 1. Depress the upper die release button (head) or stationary die release button (tool) located on the 1/0 17.4617 46 .688688 C--head, and slide the nest out. See Figure 2. 2/0 2. Activate the head or tool according to the 3/0 19.05 .750 instructions included with the head or tool until the 4/0 20.64 .812 lower die release button (head) or stationary die Figure 3 release button (tool) located in the ram is exposed. 2 of 5 Rev D