KILOVAC EV200 Series Contactor With 1 Form X
Contacts Rated 500+ Amps, 12-900VDC
Product Facts
Designed to be the smallest,
lightest weight, lowest cost sealed
contactor in the industry with its
current rating (500+A carry, 2000A
interrupt at 320VDC).
Built-in coil economizer only
1.7W hold power @ 12VDC and it
limits back EMF to 0V. Models
requiring extenal economizer also
available.
Optional auxiliary contact for easy
monitoring of power contact
position.
Hermetically sealed intrinsically
safe, operates in explosive/harsh
environments with no oxidation or
contamination of coils or contacts,
including long periods of non-
operation.
Versatile coil/power connections.
Typical EV200 applications include battery
EV200 Series Contactor
CE marked for EC applications. switching and back-up, DC voltage power
(CZONKA Relay, Type III)
control, circuit protection and safety.
AIAG QS9000 designed, built and
File E208033
For factory-direct application assistance, dial
approved
800-253-4560, ext. 2055, or 805-220-2055.
Performance Data
Parameter Units Value for EV200 Series Coil Operating Voltage (valid over temperature range)
Contact Arrangement, power contacts 1 Form X (SPST-NO-DM) Voltage (will operate) 9-36VDC 32-95VDC 48-95VDC
Rated Operating Voltage VDC 12 - 900
Voltage (Max.) 36VDC 95VDC 95VDC
Continuous (Carry) Current, Typical A 500 @ 85C, 400 mcm conductors
Pickup (close) Voltage Max. 9VDC 32VDC 48VDC
Consult Factory for required conductors for higher (500+ A) currents
Hold Voltage (Min.) 7.5VDC 22VDC 34VDC
1/
Make/Break Current at Various Voltages A See next page
Dropout (open) Voltage (Min.) 6VDC 18VDC 27VDC
1 3
/ /
Break Current at 320VDC A 2,000, 1 cycle
Inrush Current (Max.) 3.8A 1.3A 0.7A
Contact Resistance, Typ. (@200A) mohms 0.2
Holding Current (Avg.) 0.13A@12V, 0.07A@24V 0.03A@48V 0.02A@72V
Load Life Cycles See next page
Inrush Time (Max.) 130ms 130ms 130ms
Mechanical Life Cycles 1 million
Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO)
Part Numbering System
Aux. Contact Current, Max. A 2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min. mA 100mA @ 8V
Typical Part Number EV200 A A A N A
Aux. Contact Resistance, Max. ohms 0.417 @ 30VDC / .150 @ 125VAC
Series:
Operate Time @ 25C
EV200 = 500+ Amp, 12-900VDC Contactor
Close (includes bounce), Typ. ms 15
Contact Form:
Bounce (after close only), Max. ms 7
A = Normally Open H = Normally Open with Aux. Contacts
Release (includes arcing), Max @ 2000A ms 12
Coil Voltage:
Dielectric Withstanding Voltage Vrms 2,200 @ sea level (leakage <1mA)
A = 9-36VDC (1 = requires external coil economizer)
2/
Insulation Resistance @ 500VDC megohms 100 D = 32-95VDC (2 = requires external coil economizer)
J = 48-95VDC (3 = requires external coil economizer)
Shock, 11ms 1/2 sine, peak, operating G 20
R = 28VDC with Mechanical Economizer
Vibration, sine, 80-2000Hz., peak G 20
Coil Wire Length:
Operating Ambient Temperature C -40 to +85
A = 15.3 in (390 mm) B = 6.0 in (152 mm)
Weight, Nominal lb.(kg) .95 (.43)
Coil Terminal Connector:
N = None
1/
B = Yazaki 7282-5558-10 male, 7114-4102-02, 7158-3030-50
Main power contacts
2/
+red is pin 2 (B length only)
50 at end of life
3/
C = Molex Mini-fit Jr, 2 Ckt, Female 18-24, P/N 39-01-2020 &
Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts
39-00-0060 +red is pin 1 (A length only)
Mounting & Power Terminals:
A = Bottom Mount & Male 10mm x M8 Terminals
2004 & 2007 by Tyco Electronics Corporation. All Rights Reserved.
KILOVAC, CZONKA, TE mark and TYCO ELECTRONICS are trademarks.
Other products and company names mentioned herein may be trademarks of their
respective owners.
1
Catalog EV200--R-TBD Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-896728 VDC
120 VDC
600 VDC
900 VDC
1800 VDC
400 VDC
270 VDC
500+ Amp, 12-900VDC Contactor with
1 Form A (SPST-NO) Contacts
KILOVAC EV200 Series (CZONKA Relay, Type III) (Continued)
Outline Dimensions
M8 x 1.25 POWER TERMINALS
1.05 .01
2.29 .02 DIA
(HARDWARE SUPPLIED):
(26.67 .26)
(58.19 .51)
2 X M8 WASHER, STAINLESS
2 X M8 LOCKWASHER SPLIT RING, STAINLESS
2 X M8 x 1.25 NUT, STAINLESS
TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM)
A1 POSITIVE TERMINAL
A2" NEGATIVE TERMINAL
.225 .01DIA
(5.72 .26)
MOUNTING HARDWARE (NOT SUPPLIED):
2 X M5 BOLT
2 X M5 LOCKWASHER
2 X M5 NARROW WASHER
TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM)
1.65 .01
(42.0 .26)
2.688 .01
(68.28 .26)
WHITE = AUXILIARY CONTACT
(WHEN ORDERED)
AUXILIARY CONTACT LEADS
BLACK = COIL
RED = + COIL
COIL LEADS
SEE COIL WIRE
LENGTH IN P/N
2.20 .025
2.85 .025
STAINLESS
(55.81 .63)
(72.3 .63)
2.04 .02 DIA
(51.94 .51)
.55 .025
(14.04 .63)
2.05 .02
3.17 .01
.5 .01
(52 .51)
(80.48 .26)
(12.6 .26)
2.58 .02
(65.6 .51)
Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical EV Applications
Make and Break Power Switching Region Break Only Above 650A
650A
Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
100,000
@90% capacitive pre-charge (make only) see chart below Cycles 50,000
@80% capacitive pre-charge (make only) see chart below Cycles 50
10,000
@200A make/break (2 consecutive, reverse polarity) (1) Cycles 12
2,000A (break only) (1) Cycles 1*
Mechanical Life Cycles 1 million
1,000
(1) Resistive load includes inductance L = 25H. Load @ 2500A tested @ 200H.
(2) Life based on projected Weibull Life with 95% teliability.
* Does not meet dielectric and IR after test.
100
EV200 Capacitive Make Test Curves for Pre-Charged Motor Controller
700
650
10
600
80% Minimum
550
Pre Charge
500
1
1 10 100 1,000
10,000
450
Load Current (A)
NOTES:
90% Nominal
400
1) For resistive loads with 300H maximum inductance. Consult factory for inductive loads.
Pre Charge
350
2) Estimates based on extrapolated data. User is encouraged to confirm performance in application.
3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC.
300
4) The maximum make current is 650A to avoid contact welding.
250
200
150
100
50
0
0.0 0.5 1.0 1.5 2.0
Time (ms)
For factory-direct application assistance, dial
EV200--R-TBD 0M KRG FP 8-07
800-253-4560, ext. 2055, or 805-220-2055.
Printed in U.S.A.
2
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Estimated Life (Cycles)
Current (A)