Instruction Sheet PRO-CRIMPER* III Hand Crimping Tool Assembly And 408-4064 Die Set 58517- 10 MAY 12 Rev F PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Locator Stationary Jaw (Supplied with Back of Tool Die Assembly) (Wire Side) Pivot Pin Front of Tool (Locator Side) PRO-CRIMPER III Hand Crimping Tool Frame 354940-1 Moving Jaw (Instruction Die Assembly Sheet 408-9930) Ratchet Adjustment Wheel The PRO-CRIMPER III Hand Crimping Tool is a Commercial grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product Handle crimped with this tool will meet the crimp height requirement for hand tools in the appropriate Application Specification (114-series), but may not comply with other feature parameters of the specification. TE Connectivity offers a Moving variety of tools to satisfy your performance requirements. For additional Jaw information, contact the Tooling Assistance Center at 1-800-722-1111. WIRE LOCATOR PRO-CRIMPER DIE ASSEMBLY CONTACT PART SIZE INSUL DIA STRIP LENGTH III HAND TOOL PART NUMBER FAMILY NUMBER (AWG) (mm in. ) (mm in. ) 58517-1 58517-2 189590-1 CST 100 0.89-1.65 2.54-2.92 58517-3 58517-4 1424907-1 CST 100 II 26-22 .035-.065 .100-.125 None 58517-5 1901843-1 CST 100 II Bench Machine/Battery and Supplied with the die assembly. Also available Contact the PRODUCT INFORMATION CENTER for specific contact part SDE-SA Hand Tool Only separately. numbers. Figure 1 1. INTRODUCTION Reasons for reissue are provided in Section 11, REVISION SUMMARY. PRO-CRIMPER III Hand Crimping Tool Assembly 58517-1 consists of Die Assembly 58517-2 and 2. DESCRIPTION (See Figure 1 and Figure 2.) PRO-CRIMPER III Hand Tool Frame 354940-1. See Figure 1. The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an The die assembly consists of crimping dies and a adjustable ratchet that ensures full contact crimping. locator assembly. The tool frame holds a die assembly with one crimping Read these instructions thoroughly before crimping section. any contacts. The die assembly features a wire anvil, an insulation Dimensions on this sheet are in millimeters with NOTE anvil, a wire crimper, and an insulation crimper. inch equivalents provided in brackets . Figures and illustrations are for identification only and are not Attached to the outside of the frame is a locator, which i drawn to scale. holds and helps to position the contact. 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 5 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. ORIGINAL INSTRUCTIONS408-4064 Tool Frame Adjustment Screw (or Bench Nut (See Figure 3) Nut Machine, or Ratched Hand Tool) Washer Die Retaining Pins Locator Insulation Chamfer Crimper Wire Crimper Insulation Anvil Offset Die Retaining Screws Wire Anvil Chamfer Figure 2 Die retaining pins and die retaining screws are used to 8. Carefully close the tool handles, making sure position and secure the dies in the tool frame. A that the anvils and crimpers align properly. washer and nut is used on the lower die retaining Continue closing the tool handles until the ratchet screw to hold the locator in place. in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both die retaining screws. 3. INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY (Figure 2) 9. Place the locator over the end of the long 1. Open the tool handles and remove the two die screw, and position the locator against the side of retaining screws from the tool jaws. the tool jaw. 2. Place the wire anvil and insulation anvil in the 10. Place the washer and nut onto the end of the moving jaw so that their chamfered sides and long screw. Align the locator slot with the their marked surfaces face outward, when crimping section and carefully tighten the nut. mounted in the moving jaw of the tool frame. 11. To disassemble, close the tool handles until 3. Insert the two die retaining pins. the ratchet releases, remove the nut, the washer, the locator, the two die retaining screws, and the 4. Insert the long die retaining screw through the four die retaining pins, and slide the anvils and jaw and through both anvil dies, and tighten the crimpers out of the tool jaws. screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 4. CRIMPING PROCEDURE 5. Place the wire crimper and insulation crimper This tool is provided with a crimp adjustment NOTE in the stationary jaw so that their chamfered sides feature. Initially, the crimp height should be verified and their marked surfaces face outward, when as specified in Figure 4. Refer to Section 6, Crimp i mounted in the stationary jaw of the tool frame. Height Inspection, and Section 7, Crimp Height Adjustment, to verify crimp height before using the 6. Insert the two die retaining pins. tool to crimp desired contacts and wire sizes. 7. Insert the short die retaining screw through the jaw and through both crimper dies, and tighten the screw just enough to hold the dies in place. Do not tighten the screw completely at this time. Rev F 2 of 5