Instruction Sheet PRO-CRIMPER* III Hand Crimping Tool Assembly 58606-1 408-4345 with Die Assembly 58606-2 03 DEC 15 Rev B PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Stationary Jaw Locator Assembly (Supplied with Die Back of Tool Frame Assembly) (Wire Side) Tool Marking 4 Front of Tool (Locator Side) Pivot Pin PRO-CRIMPER III Hand Tool Die Assembly Frame 354940-1 (408-9930) Terminal Moving Jaw Support Stationary Handle Ratchet Adjustment Wheel primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate Application Specification (114-series), but may not comply with other feature Moving Handle parameters of the specification. TE Connectivity offers a variety of tools to satisfy your performance requirements. For additional information, contact PRODUCT INFORMATION at 1-800-522-6752. TERMINAL AND SEAL INFORMATION TOOL CRIMP DIE LOCATOR WIRE INSULATION NEST 1.5 mm CONTACT 2.5 mm CONTACT STRIP HEIGHT ASSEMBLY ASSEMBLY SIZE RANGE FOR COLOR LENGTH (0.05 2 PART NO. PART NO. (mm ) SEAL TERMINAL SEAL TERMINAL SEAL CODE .002 ) NO. NO. NO. NO. 1.68 Blue 1.5 .0660 1703018- 962972- 2.2-3.0 828905-1 828921-1 5.1-5.9 962999- 962982- 1.97 58606-2 2063771-1 Yellow 2.5 .0775 962992- 962971- 1.45 Red 1.0 1.2-2.1 828904-1 828920-1 3.8-4.6 962998- 962981- .0570 Figure 1 1. INTRODUCTION PRO-CRIMPER III Hand Tool Assembly 58606-1 consists of Die Assembly 58606-2 and PRO-CRIMPER III Hand Tool Frame 354940-1. The die assembly consists of crimping dies and a locator assembly. Refer to Section 11, REVISION SUMMARY, for reason for revision. NOTE Dimensions on this sheet are in millimeters with inch equivalents provided in brackets . Figures and illustrations are for identification only and are not drawn to scale. 2015 TE Connectivity family of companies PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. 1 of 5 All Rights Reserved For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. ORIGINAL INSTRUCTIONS 408-4345 Locator Nut Assembly Tool Frame Nut Die Retaining Pins Terminal Support Chamfer Insulation Wire Crimper Crimper Offset Wire Anvil Chamfer Retaining Screws Insulation Anvil Figure 2 2. DESCRIPTION (Figures 1 and 2) The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full contact crimping. The tool frame holds a die assembly with three crimping sections. The die assembly features a wire anvil, an insulation anvil, a wire crimper, and an insulation crimper. Attached to the outside of the tool frame is a locator assembly, which contains a locator, a spring retainer, and a contact support. Die retaining pins and die retaining screws are used to position and secure the dies in the tool frame. A nut is used on the long die retaining screw to hold the locator assembly in place. 3. INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY (Figure 2) 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 2. Place the wire anvil and insulation anvil so that their chamfered sides and their marked surfaces face outward, when mounted in the moving jaw of the tool frame. 3. Insert the two die retaining pins. 4. Insert the short die retaining screw through the jaw and through both anvil dies, and tighten the screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 5. Place the wire crimper and insulation crimper so that their chamfered sides and their marked surfaces face outward, when mounted in the stationary jaw of the tool frame. 6. Insert the two die retaining pins. 7. Insert the long die retaining screw through the jaw and through both crimper dies, and tighten the screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 8. Carefully close the tool handles, making sure that the anvils and crimpers align properly. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both die retaining screws. 2 of 5 Rev B