8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR F1 ECR-18-012325 03AUG2018 INTERFACE ADAPTER KH CT PART REVISION DESCRIPTION FEED TYPE F2 ECR-18-014578 13SEP2018 TB GB NUMBER G ECR-19-013206 22AUG2019 JAH GB 2151033 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL H ECR-20-010922 03AUG2020 FZ RK 2151033 -2 H FINE CRIMP HEIGHT ADJUST PNEUMATIC SEAL STRIPPER CRIMPER 5-2151033-1 G MECHANICAL TERMINATING UNIT SEAL STRIPPER CRIMPER 5-2151033-2 H PNEUMATIC TERMINATING UNIT MECHANICAL AND CRIMP 7-2151033-1 G MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151033-2 H PNEUMATIC TOOLING KIT D D 7- 2151033 -7 G CRIMP TOOLING KIT - 1803515-3-1 - - - 1 1 - - 1803515-3 RAM ASSEMBLY, SF ATLANTIC 293 2-1803583-11- APPLICATOR DATA - - - 1 1 - - 2-1803583-1 APPLICATOR BASIC ASSEMBLY, SF 292 2119641-1-1 - 1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED CRIMP SIZE TYPE 248 2119082-41- - 1 1 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT 244 WIRE 1.78 mm .070 F 20797641- - 1 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST INSUL 2.54 mm .100 243 F 21190831- - 1 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 APPLICATOR INSTRUCTIONS 7-18023-7-1 408-35042 - 1 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2119580-1-1 - - 1 - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 2844940-1-1 - 1 - 1 - 1 - 2844940-1 AIR FEED MODULE 238 4-1722335-31- - - - 1 1 - - 4-1722335-3 STRIPPER, SIDE FEED 182 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TE TERMINAL TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL DATA: TE CRIMP SPECIFICATION 1-5018030-01- - - - 1 1 - - 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 181 2-1752354-0-1 TERMINAL NAME: LID TYPE RECEPTACLE, SL-156 TERMINAL NAME: TERMINAL NAME: CONTACT, BIFURCATED LEAF RECEPTACLE, SL-156 - - - 1 1 - - 2-1752354-0 STANDOFF,HOLD-DOWN 180 3 993111-11- WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE - - - 1 1 - - 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177 SIMP 5-22280-01- 3.58-4.34 mm .141-.171 IN 1.78-2.84 mm .070-.112 IN 3.58-4.34 mm .141-.171 IN 2.54 mm MAX .100 IN MAX n - - - 1 1 - - 5-22280-0 SPRING, COMPRESSION 3.58-4.34 mm .141-.171 IN 1.09-2.79 mm .043-.110 IN 176 n n 1752353-3-1 - - - - - 1 1 - - 1752353-3 GUIDE PIN,HOLDDOWN (A)114-1015 - - TERMINAL 175 TERMINAL - - TERMINAL 1901680-2-1 APPLICATION APPLICATION APPLICATION - - - 1 1 - - 1901680-2 GUIDE PIN,HOLDDOWN 174 COUNTER 994970-1 (B)114-1021 - - (B)114-1021 - - (B)114-1021 - - SPECIFICATION SPECIFICATION SPECIFICATION - REF REF REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 C C 2119955-11- - 1 1 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 5 5 TERMINALS APPLIED TERMINALS APPLIED 5 TERMINALS APPLIED 5 2844908-1 - 1 1 1 1 1 1 2844908-1 SCREW, LOCKING 99 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 28449071- C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 1 1 2844907-1 POST, LOCKING 98 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 455888-41- C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 C2 DWG PN 1 1 C2 DWG PN 2 1 C2 DWG PN 3 1 C2 DWG PN 4 1 (B) 4-647406-1 (B) 3-647406-1 (B) 647406-2 (A) 61668-1 (A) 1-61668-5 (B) 342664-2 (B) 737372-1 (B) 350980-2 (B) 3-350980-1 (B) 770476-1 (B) 3-647449-1 7 - 1 1 1 1 1 1 455888-4 SPACER, CRIMPER 82 C1 DWG PN 1 2 C1 DWG PN 2 2 C1 DWG PN 3 2 C1 DWG PN 4 2 C2 DWG PN 1 2 C2 DWG PN 2 2 C2 DWG PN 3 2 1803607 31- (A) 61668-2 (A) 3-61668-1 (B) 342664-3 (B) 737372-2 (B) 350980-3 (B) 640252-2 (B) 770476-2 - 1 1 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 C1 DWG PN 1 3 C1 DWG PN 2 3 C1 DWG PN 3 3 C2 DWG PN 1 3 C2 DWG PN 2 3 C2 DWG PN 3 3 2119791-9-1 (A) 61668-4 (B) 342664-1 (B) 342664-4 (B) 350980-4 (B) 640252-5 (B) 770476-3 - 1 1 1 1 1 1 2119791-9 DEPRESSOR, WIRE 70 C2 DWG PN 1 4 C2 DWG PN 2 4 C2 DWG PN 3 4 2119740-1-1 (B) 350980-5 (B) 3-640252-1 (B) 3-770476-1 - 1 1 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 2168078-12- - 2 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 2168083-2-1 - 1 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 5-18022-51- - 1 1 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 1338685-11- - 1 1 1 1 1 1 1338685-1 PAWL, FEED 56 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 2168083-3-4 WIRE CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT 4 CRIMP HEIGHT 4 - 4 4 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 SIZE mm INCH REFERENCE SETTING SIZE mm INCH SIZE mm INCH REFERENCE SETTING REFERENCE SETTING 1-2168083-02- - 2 2 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 18 AWG 1.30+/-0.05 .051+/-.002 4.4 5018030-11- 18 AWG 18 AWG 1.30+/-0.05 .051+/-.002 4.4 1.30+/-0.05 .051+/-.002 4.4 - 1 1 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 20 AWG 1.14+/-0.05 .045+/-.002 6.1 20 AWG 22AWG + 22AWG 811242-5 OLD-1 1.14+/-0.05 .045+/-.002 6.1 1.22+/-0.05 .048+/-.002 5.3 7 - 1 1 1 1 1 1 811242-5 BUMPER, HOLD DOWN W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 W1 FA SETTING 3 51 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 W1 FA SETTING 3 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 22 AWG 6.7 1.07+/-0.05 .042+/-.002 22 AWG 1.07+/-0.05 .042+/-.002 6.7 20 AWG 690753-2-1 1.14+/-0.05 .045+/-.002 6.1 W1 FA SETTING 4 - 1 1 1 1 1 1 690753-2 SPACER, TONKER W1 DWG WGAUGE 4 W1 DWG CRIMP HT 4 50 W1 DWG WGAUGE 4 W1 DWG CRIMP HT 4 W1 FA SETTING 4 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 W1 FA SETTING 3 24 AWG 1.02+/-0.05 .040+/-.002 7.3 24 AWG 22 AWG 1.02+/-0.05 .040+/-.002 7.3 1.07+/-0.05 .042+/-.002 6.7 18023-9-3 - 1 2 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 W1 DWG WGAUGE 4 W1 DWG CRIMP HT 4 W1 FA SETTING 4 24 AWG 7.3 1.02+/-0.05 .040+/-.002 21196521- - - 1 - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 2119653-1 - - 1 - 1 - 1 2119653-1 FEED CAM, POST FEED 47 1803583-9-1 - 1 1 - - 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 1803515-11- - 1 1 - - 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 1 RECOMMENDED SPARE PARTS 1803602-11- - 1 1 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 B B 1752356-11- 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION - 1 1 1 1 1 1 1752356-1 SUPPORT, TERMINAL 34 2079383-5-2 & STORAGE OF APPLICATOR. - 2 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 2-2844962-6-2 - 2 2 2 2 2 2 2-2844962-6 SPACER, CYLINDRICAL, STRIP GUIDE 3 30 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 2844992-1-1 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - 1 1 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 455888-3-1 - 1 1 1 1 1 1 455888-3 SPACER, CRIMPER 28 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 1320928-2-1 - 1 1 1 1 1 1 1320928-2 STRIP GUIDE 24 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 2168083-21- NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 - - 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-2-2 - 2 2 1 1 2 2 1-18028-2 WASHER, FLAT, REG M4 20 5 TERMINAL LUBRICANT IS RECOMMENDED. 21195331- - 1 1 - - 1 1 2119533-1 STRIPPER, SIDE FEED 19 21198061- 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 1 1 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 DOCUMENT, 101-35000. SIMP 3-22280-31- - 1 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-4-1 7 - 1 1 1 1 1 1 1-356885-4 STOP, SHEAR 22AWG + 22AWG WIRE COMBINATION TO ONLY BE 11 2119805-11- USED WITH TERMINAL PN 3-647449-1. - 1 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-61- - 1 1 1 1 1 1 1803095-6 FLOATING SHEAR, FRONT - 9 1 4-1633139-41- 1 2 2 1 1 1 1 4-1633139-4 ANVIL, COMBINATION 8 1 1-240641-7-1 - 1 1 1 1 1 1 1-240641-7 SPACER 7 2119757-2-1 - 1 1 1 1 1 1 2119757-2 DEPRESSOR, SHEAR 5 2-238011-2-1 - 1 1 1 1 1 1 2-238011-2 BLOCK, CRIMPER SPACER 4 *WARNING 1-1803260-4-1 1 2 2 1 1 1 1 1-1803260-4 CRIMPER, INSULATION F PREMIUM 3 1 1 455888-2-1 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING CUT TO LENGTH AT ASSEMBLY. - 1 1 1 1 1 1 455888-2 SPACER, CRIMPER 2 4-456404-41- FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER 1 2 2 1 1 1 1 4-456404-4 CRIMPER, WIRE PREMIUM 1 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, ITEM A A -77 -72 -71 -52 -51 -2 -1 PART NO DESCRIPTION NO REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 01NOV2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity C. MOYER THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 01NOV2011 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS T. ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 01NOV2011 LISTED IN THE APPLICATION SPECIFICATION. T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 1 PLC INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2151033 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 H 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 293 2 PNEUMATIC 244 243 A 242 238 2 3 53 2.50.5 50 REF 8 7 59 82 1 34 REF 1 2 C C 70 SEE DETAIL A 3 TERMINAL SUPPORT LOCATION 52 1 4 177 56 28 5 51 176 41 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 174 2 44 293 REF 181 175 44.65 0.05 2 182 66 15.0 0.5 DETAIL A 180 3 164 2 67 33 A 180 REF 24 19 B RAM & HOLD DOWN SET-UP B 30 20 9 1 21 29 12 241 ITEM 30 LOCATED AT FRONT HOLES 13 1 30 REF REF 29 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 113 46 292 98 99 34 54 8 60 54 10 20 11 5 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 01NOV2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity C. MOYER CHK 01NOV2011 Harrisburg, PA 17105-3608 T. ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 01NOV2011 T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 PLC 49 - 2 PLC - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 40mm STROKE 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151033 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 H AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION