Hand Crimp Tool for 1.50mm (.059 ) Pico-SPOX Crimp Terminals Order No. 200218-3800 Type 4A Application Tooling Specification FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio IPC/WHMA-A-620 Class 2 compliant as indicated on page 2 Modular Crimp Head is removable and can be used in the Air Powered Tool Order No. 63816- 0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700) Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) This tool is RoHS compliant SCOPE Products: 1.50mm (.059 ) Pico-SPOX Crimp Terminal, Female, 26-30 AWG, UL1061 and UL1571 wires. (2) Insulation Terminal Order No. Wire Size Strip Length Diameter Maximum Terminal Series No. (1) Available in Reel Form AWG mm mm In. mm In. Only 26 1.10 .043 87421 87421-0100 87421-0102 28 1.10 .043 1.05-1.54 .041-.061 30 0.90 .035 (1) Customer to cut off terminal from reel: 0.15mm (.006) maximum cut-off tab. (2) See Conditions on page 2. DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH INSULATION SEAM CRIMP SEE NOTE ROLL TWIST BEND STRIP DOWN LENGTH CONDUCTOR CUT-OFF TAB CRIMP CONDUCTOR CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: 2002183800HM Release Date: 04-20-18 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 04-20-18 Hand Crimp Tool for 1.50mm (.059 ) Pico-SPOX Crimp Terminals OVERLAP FORM GEOMETRY Insulation Crimp Note PUNCH Due to the terminals insulation grip design or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A-620- OVERLAP compliant). Although the insulation punch profile INSULATION may appear lopsided, this is a normal condition CRIMP for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets.) CRIMP SPECIFICATIONS WIRE ANVIL Bell Mouth Conductor Brush Bend Up Bend Down Twist Roll Terminal Series No. mm In. mm In. Degree Degree 87421 0.05-0.30 .002-.012 0.00-0.50 .000-.020 3 3 3 4 After crimping, the crimp profiles should measure the following: Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size Profile Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum Series No. 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 26 28 30 26 0.54-0.59 .021-.023 0.90 .035 1.40 .055 1.10 .043 19.6 4.4 X 87421 28 0.50-0.55 .020-.022 0.90 .035 1.30 .051 1.10 .043 9.8 2.2 X 30 0.47-0.52 .018-.020 0.90 .035 1.00 .039 1.10 .043 4.9 1.1 X To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile 26: 0.90-1.10mm (.035-.043) or UL1061 wire Profile 28: 0.70-1.10mm (.028-.043) or UL1061 wire Profile 30: 0.55-0.90mm (.022-.035) or UL1571 wire Tool Qualification Notes 1. (Ref) means the dimension provided is approximate due to the wide range of wires, conductor stranding, insulation diameter, and insulation hardness. 2. An occasional pull force test should be performed. It must exceed the minimum pull force specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. OPERATION Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring SWING open. LOCATOR HAND TOOL OPEN OPEN 1. With the hand tool in the open position, pivot the terminal locator open by pulling up on the locator knob, and lift the wire stop blade. See WIRE Figure 1. STOP BLADE 2. Insert the terminal into the correct profile until the terminal is fully seated and stops. 3. Gently pivot the locator closed. TERMINAL 4. Bring down the wire stop blade. SEATED IN LOCATOR 5. Make sure the wire stop blade is fully seated on Figure 1 the terminal behind the conductor grip section. Doc. No: 2002183800HM Release Date: 04-20-18 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 04-20-18