Hand Crimp Tool for CP-3.3 Terminals Order Number 200218-4000 Application Tooling Specification TYPE 4D FEATURES A full-cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator holds terminals in the proper crimping position Right- or left-handed operation Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2 SCOPE Products: CP-3.3 Wire-to-Wire plug and receptacle terminals, 18-22 AWG, UL1007 wire. Wire Insulation Diameter Terminal Terminal Order No. Strip Length Size IPC/WHMA-A-620 (1) Terminal (2) Series No. Reel (3) Loose AWG mm In. mm In. mm In. 18 1.83-2.13 .072-.084 505607 505607-0000 505607-0100 20 1.65-2.05 .065-.081 22 1.48-1.78 .058-.070 1.55-2.60 .060-.100 2.80-3.20 .110-.130 18 1.83-2.13 .072-.084 505608 505608-0000 505608-0100 20 1.65-2.05 .065-.081 22 1.48-1.78 .058-.070 (1) To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. (3) Terminals to be cut from carrier 0.25mm (.010) max cut off tab. DEFINITION OF TERMS BEND UP BRUSH CONDUCTOR BELL MOUTH CRIMP INSULATION ROLL CRIMP SEE NOTE TWIST STRIP BEND LENGTH DOWN CRIMP HEIGHT Doc. No: 2002184000 Release Date: 04-17-19 UNCONTROLLED COPY Page 1 of 8 Revision: A Revision Date: 04-17-19 Hand Crimp Tool for CP-3.3 Terminals OVERLAP FORM Insulation Crimp Note PUNCH GEOMETRY Due to the terminals insulation grip design or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This OVERLAP produces an overlap insulation crimp (A-620- INSULATION compliant). Although the insulation punch profile CRIMP may appear lopsided, this is a normal condition for this tool. See figure to the right. This tool uses the overlap form on all crimp profiles. WIRE CONDITIONS ANVIL After crimping, the crimped profile should measure as follows: Conductor Crimp Wire Size Terminal Series No. Height Width AWG mm In. mm In. 18 1.03-1.13 .041-.044 505607 20 0.87-0.97 .034-.038 1.55-1.65 .061-.065 505608 22 0.82-0.87 .032-.034 Insulation Crimp Pull Force Wire Size Profile Terminal Series Height (Ref.) Width (Ref.) Minimum No. AWG mm In. mm In. N Lb. A B C 18 2.50 .098 2.25 .088 88.2 19.8 X 505607 20 2.50 .098 2.20 .087 58.8 13.2 X 505608 22 2.30 .090 2.15 .085 39.2 8.8 X To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile A: 1.65-2.05mm (.065-.081) or UL1007 Profile C: 1.48-1.78mm (.058-.070) or UL1007 Profile B: 1.83-2.13mm (.072-.084) or UL1007 Crimp attribute specifications are as follows: Terminal Wire Size Bell Mouth Brush Bend Up Bend Down Twist Roll Series No. AWG mm In. mm In. 18 505607 20 0.25-0.60 .010-.024 0.00-1.00 .000-.039 3 max 3 max 3 max 6 max 505608 22 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for AWG conductor sizes. It may not give good insulation crimp support for insulation sizes outside of the specified range. Doc. No: 2002184000 Release Date: 04-17-19 UNCONTROLLED COPY Page 2 of 8 Revision: A Revision Date: 04-17-19