Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-5470 Order No. 63823-5400 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). % Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63813-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE Products: 3.96mm (.156) Pitch Wire-to-Wire and 6.50mm (.256) Pitch Wire-to-Board Crimp Terminals, 20, 24, and 26 AWG. Terminal Terminal Order No. Wire Size Insulation Diameter Wire Strip Length 2 Series Reel Form only AWG mm mm In. mm In. 20 0.50 1.50-1.90 .059-.075 50598 50598-8100 24 0.20 2.20-2.35 .087-.093 26 0.12 2.10-2.20 .083-.087 2.70-3.30 .106-.130 20 0.50 1.50-1.90 .059-.075 50600 50600-8100 24 0.20 2.20-2.35 .087-.093 26 0.12 2.10-2.20 .083-.087 Customer to cut off terminal from reel: 0.25mm (.010) maximum Cut-off Tab. See crimp specification for the individual Insulation Diameter. DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH INSULATION SEAM CRIMP SEE NOTE ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB CRIMP COND.CRIMP HEIGHT This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. Doc No: ATS-6382354HM Release Date: 06-23-10 UNCONTROLLED COPY Page 1 of 6 Revision: B Revision Date: 10-13-10 Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While the OVERLAP insulation punch profile may appear lopsided, this is a INSULATION normal condition for this tool. See figure to the right. CRIMP (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). CRIMP SPECIFICATIONS: WIRE ANVIL Conductor Crimp Insulation Crimp Pull Force Wire Size Profile Terminal Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum Series No AWG AWG AWG 2 AWG mm mm In. Mm In. mm In. mm In. N Lb. 20 24 26 20 0.50 0.95-1.05 .037-.041 1.60 .063 2.30 .091 2.20 .087 58.84 13.23 X 50598 24 0.20 0.80-0.85 .031-.034 1.60 .063 2.50 .098 2.60 .102 29.42 6.61 X 26 0.12 0.76-0.81 .030-.032 1.60 .063 2.00 .079 2.60 .102 14.71 3.31 X 20 0.50 0.95-1.05 .037-.041 1.60 .063 2.30 .091 2.20 .087 58.84 13.23 X 50600 24 0.20 0.80-0.85 .031-.034 1.60 .063 2.50 .098 2.60 .102 29.42 6.61 X 26 0.12 0.76-0.81 .030-.032 1.60 .063 2.00 .079 2.60 .102 14.71 3.31 X OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals CONDUCTOR PUNCH WIRE STOP BLADE INSULATION WIRE STOP PUNCH TERMINAL BLADE LOCATOR INSULATION PUNCH WIRE TERMINAL Figure 1 WIRE INSULATION CONDUCTOR ANVIL ANVIL Figure 2 1. Lift the wire stop blade up. 2. Insert the terminal fully into the correct profile until the terminal is fully seated and stops. 3. Bring down the wire stop blade. 4. Slide the pre-stripped wire into the wire stop blade. See Figure 1. Be sure to hold the wire in place until the terminal is fully crimped. See Figure 2. Doc No: ATS-6382354HM Release Date: 06-23-10 UNCONTROLLED COPY Page 2 of 6 Revision: B Revision Date: 10-13-10