Tool Kit for 250 MP-Lock Terminal
TYPE 4C
Application Tooling
Specification Sheet
Tool Kit Hand Crimp Tool
Order No. 63823-5570 Order No. 63823-5500
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: .250 MP-Lock Terminals for 14-18 AWG Wire.
Terminal Order No. Wire Size Insulation Diameter Strip Length
Terminal Series No.
Reel Form Only AWG mm mm In. mm In.
14 2.00
57989 57989-9810 16 1.30 2.2-3.4 .087-.134 5.00-5.50 .197-.217
18 0.80
Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab.
DEFINITION OF TERMS
INSULATION
CRIMP
BELL MOUTH
SEE NOTE
STRIP
WIRE
BRUSH
LENGTH
CUT-OFF
TAB
SEAM
CONDUCTOR
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6382355HM Release Date: 03-09-11 UNCONTROLLED COPY Page 1 of 9
Revision: A Revision Date: 03-09-11 Tool Kit for 250 MP-Lock Terminal
OVERLAP FORM GEOMETRY
Insulation Crimp Note:
PUNCH
Due to the terminals insulation grip design
and/or insulation diameter range, this tool
uses overlap form geometry in the
insulation punch. This produces an overlap
insulation crimp (A620 compliant). While
the insulation punch profile may appear
OVERLAP
lopsided, this is a normal condition for this
INSULATION
tool. See figure to the right. (Some tools with
CRIMP
multiple crimp pockets may not have the
overlap profile on all pockets).
CONDITIONS:
WIRE
ANVIL
After crimping, the conductor profiles should
measure the following (see notes below).
Conductor Crimp Insulation Crimp Pull Force
Terminal Wire Size Profile
Minimum
Height Width (Ref) Height Width (Ref)
Series No.
2
AWG mm mm In. mm In. mm In. mm In. N Lbs 14 16 18
14 2.00 1.77-1.87 .070-.074 2.75 .108 2.60 .102 4.50 .177 245.17 55.12 X
16 1.30 1.57-1.67 .062-.066 2.75 .108 2.70 .106 4.50 .177 205.94 46.30 X
57989
18 0.80 1.45-1.55 .057-.061 2.75 .108 3.60 .142 4.50 .177 117.68 26.46 X
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
INSTALLATION
To install the Tool Kit into the Power Crimp Head follow the steps below:
Anvils and Punches Installation
1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place.
2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See
Figure 1.
Locator Installation and Removal
Follow the steps below to install or replace the locator. See Figure 2.
Doc No: ATS-6382355HM Release Date: 03-09-11 UNCONTROLLED COPY Page 2 of 9
Revision: A Revision Date: 03-09-11