63823-5575 Molex

Tool Kit for 250 MP-Lock Terminal TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63823-5570 Order No. 63823-5500 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. Many different Tool kits can be used with a single Battery Powered Tool. This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. SCOPE Products: .250 MP-Lock Terminals for 14-18 AWG Wire. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Reel Form Only AWG mm mm In. mm In. 14 2.00 57989 57989-9810 16 1.30 2.2-3.4 .087-.134 5.00-5.50 .197-.217 18 0.80 Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab. DEFINITION OF TERMS INSULATION CRIMP BELL MOUTH SEE NOTE STRIP WIRE BRUSH LENGTH CUT-OFF TAB SEAM CONDUCTOR CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-6382355HM Release Date: 03-09-11 UNCONTROLLED COPY Page 1 of 9 Revision: A Revision Date: 03-09-11 Tool Kit for 250 MP-Lock Terminal OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While the insulation punch profile may appear OVERLAP lopsided, this is a normal condition for this INSULATION tool. See figure to the right. (Some tools with CRIMP multiple crimp pockets may not have the overlap profile on all pockets). CONDITIONS: WIRE ANVIL After crimping, the conductor profiles should measure the following (see notes below). Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size Profile Minimum Height Width (Ref) Height Width (Ref) Series No. 2 AWG mm mm In. mm In. mm In. mm In. N Lbs 14 16 18 14 2.00 1.77-1.87 .070-.074 2.75 .108 2.60 .102 4.50 .177 245.17 55.12 X 16 1.30 1.57-1.67 .062-.066 2.75 .108 2.70 .106 4.50 .177 205.94 46.30 X 57989 18 0.80 1.45-1.55 .057-.061 2.75 .108 3.60 .142 4.50 .177 117.68 26.46 X Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See Figure 1. Locator Installation and Removal Follow the steps below to install or replace the locator. See Figure 2. Doc No: ATS-6382355HM Release Date: 03-09-11 UNCONTROLLED COPY Page 2 of 9 Revision: A Revision Date: 03-09-11