Hand Crimp Tool: for Quick Disconnect, High Reliability Terminal (HRT) Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-6370 Order No. 63823-6300 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). % Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE Products: Quick Disconnect, High Reliability Terminal (HRT), Female for 0.50-1.00mm Wire. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Reel Form Only mm / AWG mm In. mm In. 0.50 94512 94512-0100 94512-0101 0.75 2.60 Max .102 Max 5.30-6.30 .209-.248 1.00 Customer to cut off terminal from reel: 0.20mm (.008) maximum Cut-off Tab. See crimp specification for the individual Insulation Diameter. DEFINITION OF TERMS WIRE STRIP INSULATION LENGTH CRIMP BELL MOUTH SEE NOTE BRUSH SEAM CONDUCTOR CRIMP HEIGHT CUT-OFF TAB TERMINAL STRIP Doc No: ATS-6382363HM Release Date: 09-16-10 UNCONTROLLED COPY Page 1 of 6 Revision: B Revision Date: 10-14-10 Hand Crimp Tool: for Quick Disconnect, High Reliability Terminal (HRT) OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While the OVERLAP insulation punch profile may appear lopsided, this is a INSULATION normal condition for this tool. See figure to the right. CRIMP (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). CRIMP SPECIFICATIONS: WIRE ANVIL After crimping, the crimp profiles should measure the following. Conductor Crimp Wire Size Profile Terminal Series No. Height Width 2 mm mm In. mm In. 0.5 0.75 1.0 0.50 1.40-1.50 .055-.059 2.40 .095 X 94512 0.75 1.45-1.55 .057-.061 2.40 .095 X 1.00 1.55-1.65 .061-.065 2.40 .095 X Insulation Crimp Terminal Wire Size Pull Force Minimum Height (Ref) Width (Ref) Series No. 2 mm mm In. mm In. N Lb. 0.50 2.90 .114 3.50 .138 78.45 17.64 94512 0.75 3.10 .122 3.50 .138 117.68 26.46 1.00 3.10 .122 3.50 .138 156.91 35.27 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. WIRE STOP 2. The above specifications are guidelines to an optimum crimp. BLADE OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. PRE-STRIPPED Crimping Terminals TERMINAL WIRE LOCATOR Figure 1 1. Lift the wire stop blade up. 2. Insert the terminal fully into the correct profile until the terminal is fully seated and stops. 3. Bring down the wire stop blade. 4. Slide the pre-stripped wire into the wire stop blade. See Figure 1. Be sure to hold the wire in place until the terminal is fully crimped. See Figure 2. 5. Close the tool until the ratchet releases, the tool handles will then spring open. 6. Lift the wire stop blade up if it is still in down position. 7. Carefully remove the crimped terminal. Doc No: ATS-6382363HM Release Date: 09-16-10 UNCONTROLLED COPY Page 2 of 6 Revision: B Revision Date: 10-14-10