63868-8070 Molex

Fine Adjust Applicator for CP 1.5 mm Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63868-8000 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE 2 Products: 1.50mm (.059 ) CP Crimp Terminal for CMC connector, 0.50-1.00mm . Wire Size Insulation Insulation Diameter Strip Length Terminal Series No. Terminal Order No. AWG mm Type mm In. mm In. --- 1.00 ID and IR 1.75-2.00 .069-.079 4.50 .177 --- 0.75 ID 1.65-1.80 .065-.071 4.50 .177 98915-1029 98915 98915-1319 --- 0.60 IR 1.75-1.90 .069-.075 4.50 .177 --- 0.50 ID 1.35-1.50 .053-.059 4.50 .177 --- 1.00 ID and IR 1.75-2.00 .069-.079 4.50 .177 64323-1029 --- 0.75 ID 1.65-1.80 .065-.071 4.50 .177 64323 64323-1319 --- 0.60 IR 1.75-1.90 .069-.075 4.50 .177 --- 0.50 ID 1.35-1.50 .053-.059 4.50 .177 DEFINITION OF TERMS BEND UP STRIP LENGTH BELL MOUTH CONDUCTOR BRUSH ROLLING TWISTING BEND WIRE DOWN CONDUCTOR CRIMP HEIGHT CUT-OFF TAB SEAM Doc No: ATS-638688000 Release Date: 02-23-07 UNCONTROLLED COPY Page 1 of 5 Revision: D Revision Date: 04-05-11 Fine Adjust Applicator for CP 1.5 mm Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 98915 0.00-0.30 .000-.012 0.30 .012 0.20-0.80 .008-.031 64323 0.00-0.30 .000-.012 0.30 .012 0.20-0.80 .008-.031 Punch Width (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Degree Maximum Degree Maximum mm In mm In Seam shall not be open and no wire allowed out 98915 2 2 2 2 2.00 .079 2.50 .098 of the crimping area 64323 2 2 2 2 2.00 .079 2.50 .098 After crimping, the conductor profile should measure the following. Wire Size Conductor Crimp Height Insulation Crimp Height (Ref.) Pull Force Minimum Terminal Series No. 2 AWG mm mm In. mm In. N Lb. --- 1.00 1.27-1.37 .050-.054 2.55-2.70 .100-.106 115.0 25.90 --- 0.75 1.20-1.30 .047-.051 2.35-2.50 .093-.098 90.0 20.25 98915 --- 0.60 1.15-1.25 .045-.049 2.35-2.50 .093-.098 80.0 18.00 --- 0.50 1.10-1.20 .043-.047 2.20-2.35 .087-.093 70.0 15.75 --- 1.00 1.27-1.37 .050-.054 2.55-2.70 .100-.106 115.0 25.90 --- 0.75 1.20-1.30 .047-.051 2.35-2.50 .093-.098 90.0 20.25 64323 --- 0.60 1.15-1.25 .045-.049 2.35-2.50 .093-.098 80.0 18.00 --- 0.50 1.10-1.20 .043-.047 2.20-2.35 .087-.093 70.0 15.75 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638688000 Release Date: 02-23-07 UNCONTROLLED COPY Page 2 of 5 Revision: D Revision Date: 04-05-11