Qualified to NF F 63-808 Zerohal 100 Halogen free, low smoke Type 100F Highly flame retarded Wire and cable Flexible, easy to install Small size, lightweight (thin wall constructions) Raychem Zerohal 100F has been Careful attention has also been paid to Resistance to stress crazing in commonly developed to meet the exceptionally additional features identified by installers used solvents is also an inherent feature demanding requirements of French norm as desirable flexibility, non wrinkling, of Zerohal 100F. NF F 63-808. ease of stripping and compatibility with standard stripping equipment, lack of The construction is a dual wall recoil and mechanical robustness. combination of Raychem formulated polymer blends developed to meet the specification requirements. Approvals NF F 63-808 (Railway rolling stock - Halogen free, electrical conductors and cables with thin insulation and protective layers.) Ordering information Conductor - tin Insulation - dual wall plated copper modified polymer blend Insulated Conductor wire Cross Stranding Maximum sectional No x nom Diameter resistance Diameter Maximum area Size dia (mm) (mm) at 20C (mm) weight Raychem NF F 63-808 2 mm min max ohms/km min max kg/km Part Number designation 0.60 20 19x0.20 0.96 1.01 31.10 1.47 1.55 7.40 100F0111-20 E 250-S-0.60-NF F 63-808 0.93 18 19x0.25 1.19 1.26 20.00 1.70 1.80 11.21 100F0111-18 E 250-S-0.93-NF F 63-808 1.34 16 19x0.30 1.45 1.52 14.00 1.99 2.09 15.40 100F0111-16 E 250-S-1.34-NF F 63-808 1.82 14 37x0.25 1.68 1.82 10.50 2.30 2.42 21.13 100F0111-14 E 250-S-1.82-NF F 63-808 2.61 12 37x0.30 2.02 2.12 7.35 2.62 2.77 27.91 100F0111-12 E 250-S-2.61-NF F 63-808 4.32 10 61x0.30 2.53 2.90 4.46 3.29 3.46 48.38 100F0111-10 E 250-S-4.32-NF F 63-808 Physical characteristics HandHandHandHandleableableableabilityilityilityility LLLLiiiighghghghtwtwtwtweeeeiiiighghghghtttt Zerohal 100F is easy to strip, increases The weight of wire and cable in a typical stripblade life in comparison with wires modern, sophisticated railcar can be employing aromatic polymer insulation, reduced by up to 500 kg by employing and is designed for minimum recoil during Zerohal 100F as an alternative to and in harnessing operations. comparison with NF F 63-826 constructions. Small sSmall sSmall sSmall sizeizeizeize Zerohal 100F offers the benefit of up to 50% size and weight savings in comparison with the thick wall constructions defined in NF F 63-826. This can reduce the volume of typical wire bundles by uuuupppp t t t toooo 75%75%75%75%.Zerohal 100F Typical properties Test Method Typical value Max. operating temperature NF F 63-808 105C Insulation shrinkage (150C) NF F 63-808 < 0.5% Low temperature bend NF C 32-027 -25C Hot compression NF C 32-029 150C Accelerated ageing NF C 32-027, NF C 32-025 No voltage breakdown Voltage rating NF F 63-808 250 V rms* Notch resistance NF F 63-808 Pass Abrasion resistance NF F 63-808 Pass Insulation blocking (150C) NF F 63-808 Pass Cut-through resistance NF C 93-522 Pass Dielectric breakdown NF F 63-808 > 5 kV Insulation resistance (20C) NF F 63-808 > 5000 M ohms. km (K-factor) Oil resistance (ASTM No. 2) NF C 32-021, NF C 32-024 Pass 70C 24 h Insulation: Tensile strength NF C 32-024 > 30 MPa Elongation at break NF C 32-024 > 100% For further details please consult French Norm NF F 63-808. * Suitable for use at an operating voltage of 750/1300 Volts AC Environmental properties Fluid resistance Voltage rating Zerohal 100F wire demonstrates Zerohal 100F is available as a outstanding resistance to most acids, 250 V rms. rated wire. alkalis, hydrocarbon solvents, fuels lubricants and water. Fire hazard characteristics Zerohal 100F is a halogen free insulation system and does not contain phosphorus or sulphur. It meets the flame propagation, fire propagation, Indice de fume and corrosivity requirements of NF F 63-808. Flammability Zerohal 100F passes IEC 332 (parts 1, 3) flammability tests in addition to the French Norm NF C 32070 (tests 1 and 2). Indice de fume Zerohal 100F is qualified to NF F 63-808 with an Indice de fume of typically less than 2. Fire hazard properties Test Method Typical value Flame propagation NF C 32-070 < 30 sec after burn, > 200 mm undamaged length Fire propagation NF C 32-070 (test 2) Classification C1 Indice de fume NF F 16-101 < 2 Corrosivity NF C 20-453 > pH 4