KILOVAC EV200 Series Contactor With 1 Form X Contacts Rated 500+ Amps, 12-900VDC Product Facts Designed to be the smallest, lightest weight, lowest cost sealed contactor in the industry with its current rating (500+A carry, 2000A interrupt at 320VDC). Built-in coil economizer only 1.7W hold power 12VDC and it limits back EMF to 0V. Models requiring extenal economizer also available. Optional auxiliary contact for easy monitoring of power contact position. Hermetically sealed intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non- operation. Versatile coil/power connections. Typical EV200 applications include battery EV200 Series Contactor CE marked for EC applications. switching and back-up, DC voltage power (CZONKA Relay, Type III) control, circuit protection and safety. AIAG QS9000 designed, built and File E208033 For factory-direct application assistance, dial approved 800-253-4560, ext. 2055, or 805-220-2055. Performance Data Parameter Units Value for EV200 Series Coil Operating Voltage (valid over temperature range) Contact Arrangement, power contacts 1 Form X (SPST-NO-DM) Voltage (will operate) 9-36VDC 32-95VDC 48-95VDC Rated Operating Voltage VDC 12 - 900 Voltage (Max.) 36VDC 95VDC 95VDC Continuous (Carry) Current, Typical A 500 85C, 400 mcm conductors Pickup (close) Voltage Max. 9VDC 32VDC 48VDC Consult Factory for required conductors for higher (500+ A) currents Hold Voltage (Min.) 7.5VDC 22VDC 34VDC 1/ Make/Break Current at Various Voltages A See next page Dropout (open) Voltage (Min.) 6VDC 18VDC 27VDC 1 3 / / Break Current at 320VDC A 2,000, 1 cycle Inrush Current (Max.) 3.8A 1.3A 0.7A Contact Resistance, Typ. ( 200A) mohms 0.2 Holding Current (Avg.) 0.13A 12V, 0.07A 24V 0.03A 48V 0.02A 72V Load Life Cycles See next page Inrush Time (Max.) 130ms 130ms 130ms Mechanical Life Cycles 1 million Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) Part Numbering System Aux. Contact Current, Max. A 2A 30VDC / 3A 125VAC Aux. Contact Current, Min. mA 100mA 8V Typical Part Number EV200 A A A N A Aux. Contact Resistance, Max. ohms 0.417 30VDC / .150 125VAC Series: Operate Time 25C EV200 = 500+ Amp, 12-900VDC Contactor Close (includes bounce), Typ. ms 15 Contact Form: Bounce (after close only), Max. ms 7 A = Normally Open H = Normally Open with Aux. Contacts Release (includes arcing), Max 2000A ms 12 Coil Voltage: Dielectric Withstanding Voltage Vrms 2,200 sea level (leakage <1mA) A = 9-36VDC (1 = requires external coil economizer) 2/ Insulation Resistance 500VDC megohms 100 D = 32-95VDC (2 = requires external coil economizer) J = 48-95VDC (3 = requires external coil economizer) Shock, 11ms 1/2 sine, peak, operating G 20 R = 28VDC with Mechanical Economizer Vibration, sine, 80-2000Hz., peak G 20 Coil Wire Length: Operating Ambient Temperature C -40 to +85 A = 15.3 in (390 mm) B = 6.0 in (152 mm) Weight, Nominal lb.(kg) .95 (.43) Coil Terminal Connector: N = None 1/ B = Yazaki 7282-5558-10 male, 7114-4102-02, 7158-3030-50 Main power contacts 2/ +red is pin 2 (B length only) 50 at end of life 3/ C = Molex Mini-fit Jr, 2 Ckt, Female 18-24, P/N 39-01-2020 & Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts 39-00-0060 +red is pin 1 (A length only) Mounting & Power Terminals: A = Bottom Mount & Male 10mm x M8 Terminals 2004 & 2007 by Tyco Electronics Corporation. All Rights Reserved. KILOVAC, CZONKA, TE mark and TYCO ELECTRONICS are trademarks. Other products and company names mentioned herein may be trademarks of their respective owners. 1 Catalog EV200--R-TBD Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-896728 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC 500+ Amp, 12-900VDC Contactor with 1 Form A (SPST-NO) Contacts KILOVAC EV200 Series (CZONKA Relay, Type III) (Continued) Outline Dimensions M8 x 1.25 POWER TERMINALS 1.05 .01 2.29 .02 DIA (HARDWARE SUPPLIED): (26.67 .26) (58.19 .51) 2 X M8 WASHER, STAINLESS 2 X M8 LOCKWASHER SPLIT RING, STAINLESS 2 X M8 x 1.25 NUT, STAINLESS TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) A1 POSITIVE TERMINAL A2 NEGATIVE TERMINAL .225 .01DIA (5.72 .26) MOUNTING HARDWARE (NOT SUPPLIED): 2 X M5 BOLT 2 X M5 LOCKWASHER 2 X M5 NARROW WASHER TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 .01 (42.0 .26) 2.688 .01 (68.28 .26) WHITE = AUXILIARY CONTACT (WHEN ORDERED) AUXILIARY CONTACT LEADS BLACK = COIL RED = + COIL COIL LEADS SEE COIL WIRE LENGTH IN P/N 2.20 .025 2.85 .025 STAINLESS (55.81 .63) (72.3 .63) 2.04 .02 DIA (51.94 .51) .55 .025 (14.04 .63) 2.05 .02 3.17 .01 .5 .01 (52 .51) (80.48 .26) (12.6 .26) 2.58 .02 (65.6 .51) Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical EV Applications Make and Break Power Switching Region Break Only Above 650A 650A Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2) 100,000 90% capacitive pre-charge (make only) see chart below Cycles 50,000 80% capacitive pre-charge (make only) see chart below Cycles 50 10,000 200A make/break (2 consecutive, reverse polarity) (1) Cycles 12 2,000A (break only) (1) Cycles 1* Mechanical Life Cycles 1 million 1,000 (1) Resistive load includes inductance L = 25H. Load 2500A tested 200H. (2) Life based on projected Weibull Life with 95% teliability. * Does not meet dielectric and IR after test. 100 EV200 Capacitive Make Test Curves for Pre-Charged Motor Controller 700 650 10 600 80% Minimum 550 Pre Charge 500 1 1 10 100 1,000 10,000 450 Load Current (A) NOTES: 90% Nominal 400 1) For resistive loads with 300H maximum inductance. Consult factory for inductive loads. Pre Charge 350 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 3) End of life when dielectric strength between terminals falls below 50 megohms 500VDC. 300 4) The maximum make current is 650A to avoid contact welding. 250 200 150 100 50 0 0.0 0.5 1.0 1.5 2.0 Time (ms) For factory-direct application assistance, dial EV200--R-TBD 0M KRG FP 8-07 800-253-4560, ext. 2055, or 805-220-2055. Printed in U.S.A. 2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Estimated Life (Cycles) Current (A)