Instruction Sheet PRO-CRIMPER*IIIHand CrimpingToolAssembly58571-1 408--4135 withDieAssembly58571-2 06 NOV 09 RevA PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Stationary Jaw Locator Assembly (Supplied with Back of Tool Die Assembly) (Wire Side) Front of Tool (Locator Side) Pivot Pin PRO--CRIMPER III Hand Crimping Tool Frame Die Assembly 354940--1 (408--9930) Moving Jaw Ratchet Adjustment Wheel ThePRO--CRIMPERIIIHandCrimpingTool isaCommercialgradetool andisdesignedprimarilyforfieldinstallation,repair,maintenancework,or prototypinginindustrial,commercial,orinstitutional applications.Product Stationary Handle crimpedwiththistool will meetthecrimpheightrequirementforhandtoolsin theappropriate114seriesspecification,butmaynotcomplywithotherfeature parametersofthespecification.TycoElectronicsoffersavarietyoftoolsto satisfyyourperformancerequirements.Foradditional information,contactthe ToolingAssistanceCenterat1--800--722--1111. Moving Handle WIRE CCoontantacctt TEDieAssembly LocatorAssembly Size Insul StripLength Family (AWG) Dia (mm in. ) 26 -- 24 .79to1.30 .031 to .051 M Dynamic--3 18 -- 16 1.88 to 2.79 3.81 + .51 58571--2 58515--1 L .074 to .110 Contacts .150 + .020 1.09 to 1.60 22 -- 20 M .043 to .063 Supplied with die assembly. Also available separately.. Contact theTOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (seebelow) for specificcontact part numbers. Figure 1 any contacts. 1. INTRODUCTION PRO--CRIMPER III Hand Crimping Tool Dimensions on this sheet are in millimeters with NOTE Assembly 58571--1 consists of Die Assembly inch equivalents provided in brackets . Figures 58571--2 and PRO--CRIMPER III Hand Crimping Tool and illustrations are for identification only and are i Frame 354940--1. The die assembly consists of not drawn to scale. crimping dies and a locator assembly. Reasons for revison can be found in Section 11, Read these instructions thoroughly before crimping REVISION SUMMARY. E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 6 PRODUCT INFORMATION1--800--522--6752 Forlatest revision and Regional CustomerService, All International Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names used are the property of theirrespective owners.408-4135 PRO-CRIMPERIIIHandCrimpingToolAssembly58571-1 Nut Locator Tool Frame Assembly Insulation Die Retaining Pins Crimper Chamfer Wire Crimper Offset Wire Anvil Chamfer Insulation Anvil Die Retaining Screws Figure 2 2. DESCRIPTION (Figures1 and 2) screw just enough to hold the dies in place. Do not tighten the screw completely at this time. The tool features a tool frame with a stationary jaw 5. Place the wire crimper and insulation crimper so and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full contact crimping. that their chamfered sides and their marked The tool frame holds a die assembly with three surfaces face outward, when mounted in the crimping sections. stationary jaw of the tool frame. 6. Insert the two die retaining pins. The die assembly features a wire anvil, an insulation anvil, a wire crimper, and an insulation crimper. 7. Insert the long die retaining screw through the jaw and through both crimper dies, and tighten the Attached to the outside of the frame is a locator screw just enough to hold the dies in place. Do not assembly, which contains a locator, a spring retainer, tighten the screw completely at this time. and a contact support. 8. Carefully close the tool handles, making sure Die retaining pins and die retaining screws are used that the anvils and crimpers align properly. to position and secure the dies in the tool frame. A Continue closing the tool handles until the ratchet nut is used on the upper die retaining screw to hold in the tool frame has engaged sufficiently to hold the locator assembly in place. the anvils and crimpers in place, then tighten both die retaining screws. 3. INSTALLATIONANDREMOVALOFDIESET 9. Place the locator assembly over the end of the ANDLOCATORASSEMBLY (Figure 2) long screw, and position the locator assembly against the side of the tool jaw. 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 10. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator 2. Place the wire anvil and insulation anvil so that assembly in place, while still allowing the locator to their chamfered sides and their marked surfaces slide up and down. face outward, when mounted in the moving jaw of the tool frame. 11. To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator 3. Insert the two die retaining pins. assembly, the two die retaining screws, and the 4. Insert the short die retaining screw through the four die retaining pins, and slide the anvils and jaw and through both anvil dies, and tighten the crimpers out of the tool jaws. 2 of 6 TycoElectronicsCorporation RevA