82A0812 SPECIFICATION CONTROL DRAWING Date Revision TITLE WIRE, RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE-INSULATED, H 4-10-06 NORMAL WEIGHT, GENERAL PURPOSE, 600 VOLT This specification sheet forms a part of the latest of Raychem Specification 80. JACKET - RADIATION-CROSSLINKED, CONDUCTOR - SILVER-COATED COPPER MODIFIED FLEXIBLE ETFE PRIMARY INSULATION - RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE COLOR - LIGHT GREEN TABLE I. CONSTRUCTION DETAILS FINISHED WIRE DIAMETER OF STRANDED MAXIMUM WIRE CONDUCTOR MAXIMUM PART NUMBER CONDUCTOR SIZE STRANDING RESISTANCE DIAMETER WEIGHT 1/ (in.) (AWG) (number x AWG) AT 20C (in.) (lb/1000 ft) (ohms/1000 ft) MINIMUM MAXIMUM 82A0812-26-* 26 63 x 44 .017 .021 46.9 .038 .003 1.7 105 x 44 82A0812-24-* 24 .023 .027 28.2 .044 .003 2.5 82A0812-22-* 22 154 X 44 .029 .033 .054 .003 3.7 19.2 82A0812-20-* 20 154 X 42 .037 .043 11.7 .064 .004 5.2 82A0812-18-* 259 X 42 .047 .053 8.0 18 7.14 .076 .004 82A0812-16-* 16 259 x 40 .061 .067 4.62 .092 .005 11.9 665 x 42 82A0812-14-* 14 .078 .086 2.96 .116 .005 19.3 82A0812-12-* 12 665 x 40 .096 .106 .137 .006 27.9 1.89 82A0812-10-* 10 665 x 38 .126 .140 1.12 .187 .008 50.0 82A0812-8-* 665 x 36 .173 8 .157 .714 .230 .008 77.3 82A0812-6-* 6 1045 x 36 .192 .208 .490 .277 .010 118. 1665 x 36 82A0812-4-* 4 .265 .285 .326 .359 .010 190. 82A0812-2-* 2 1665 x 34 .325 .345 .433 .016 282204 82A0812-0-* 0 2660 x 34 .435 .465 .133 .558 .016 442. TABLE II. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER WEIGHT (inch) (3%) (lb) ( 3%) PART NUMBER 1/ CROSSLINKING PROOF TEST CROSSLINKING PROOF TEST 82A0812-26-* .375 .500 .500 .750 82A0812-24-* 82A0812-22-* .500 1.00 1.50 82A0812-20-* .500 .750 2.00 82A0812-18-* 82A0812-16-* 1.00 2.00 1.00 3.00 82A0812-14-* 82A0812-12-* 1.50 3.00 3.00 82A0812-10-* 2.00 3.00 4.00 82A0812-8-* 82A0812-6-* 4.00 4.00 5.00 4.00 82A0812-4-* 82A0812-2-* 6.00 6.00 6.00 82A0812-0-* 8.00 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL R Wire & Cable REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. 501 Oakside Avenue Redwood City, CA 94063-3800 DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Phone: 1-800-227-8816 Page 1 of 2 Fax: 1-650-361-6297 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. 2006 Tyco Electronics Corporation. All rights reserved.Revision SCD Number Page 2 of 2 H SPECIFICATION CONTROL DRAWING 82A0812 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) at sea level CONCENTRICITY: 70% (minimum) CROSSLINKING PROOF TEST: 300 3C, 30 minutes for AWG 26 - 14, 1 hour for AWG 12 and larger IDENTIFICATION AND COLOR STRIPING DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight INSULATION ELONGATION AND TENSILE STRENGTH: AWG 26, Elongation, 75% (minimum) 2 Tensile Strength, 3000 lbf/in (minimum) AWG 24 -10, Elongation, 75% (minimum) 2 Tensile Strength, 3500 lbf/in (minimum) AWG 8 - 0, Elongation, 125% (minimum) Tensile Strength, 3000 lbf/in (minimum) INSULATION FLAWS: Primary Insulation, Spark Test, 1.5 kV (rms) at 3 kHz Impulse Dielectric Test, 6.0 kV (peak) Finished Wire, Spark Test, 3.0 kV (rms) at 3 kHz Impulse Dielectric Test, 8.0 kV (peak) INSULATION THICKNESS: For AWG 26 - 18, .004 inch (minimum) for primary insulation .004 inch (minimum) for outer jacket For AWG 16 - 10, .005 inch (minimum) for primary insulation .005 inch (minimum) for outer jacket For AWG 8 - 4, .008 inch (minimum) for primary insulation .012 inch (minimum) for outer jacket For AWG 2 - 0, .010 inch (minimum) for primary insulation .015 inch (minimum) for outer jacket JACKET COLOR: White preferred PRODUCT IDENTIFICATION: AWG 26 - 10, black ink only AWG 8 and larger, black ink preferred SECANT MODULUS: (Test per ASTM D 882) 4 2 AWG 26 - 10: 5.0 x 10 lbf/in (maximum) 4 2 AWG 8 and larger: 4.0 x 10 lbf/in (maximum) 2% strain, 2 inch jaw separation, 0.2 inch/minute SHRINKAGE: 150 3C for 6 hours, AWG 26 -10, 0.13 inch (maximum) in 12 inches AWG 8 - 0, 0.25 inch (maximum) in 12 inches VOLTAGE WITHSTAND TEST (Post Environmental): 2500 volts (rms), 60 Hz PART NUMBER: The in the part numbers on page 1 shall be replaced by color code designators. 1/ Example: AWG 16, white wire: 82A0812-16-9 AWG 16, white with blue stripe: 82A0812-16-96 1/ See footer section on page 1