200218-3775 Molex

Hand Crimp Tool Piggyback QD 18 and 16 AWG Order Number 200218-3700 Application Tooling Specification TYPE 4C FEATURES A full-cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head, which is installed into the 63816-0270 (110 V) or the 63816-0280 (220 V) Battery Powered Tool Many different tool kits can be used with a single Battery Powered Tool This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2 This tool is RoHS compliant SCOPE Products: Piggyback QD 18 and 16 AWG wire. Wire Insulation Diameter (REF) Strip Length (REF) Terminal Series No. Order No. Wire Type Size mm In. mm In. UL1015 18 AWG 2.79 .110 6.00 .236 35725 35725-3910 UL1015 16 AWG 3.15 .124 6.00 .236 DEFINITION OF TERMS INSULATION CONDUCTOR CRIMP CRIMP HEIGHT WIRE STRIP LENGTH BELL MOUTH SEAM BRUSH FRONT CUT-OFF TAB Doc. No: 2002183700 Release Date: 05-06-19 UNCONTROLLED COPY Page 1 of 8 Revision: A Revision Date: 05-06-19 Hand Crimp Tool Piggyback QD 18 and 16 AWG CONDITIONS After crimping, the conductor profiles should measure the following (See notes below): Feature Requirement Bend Up 3 Max Bend Down 3 Max Twist 3 Max Roll 3 Max Bell Mouth Rear 0.20-0.90mm (.008-.035) Bell Mouth Front 0.00-0.50mm (.000-.020) Conductor Brush 0.70mm (.028) Wire Type Wire Size Crimp Height Crimp Width Conductor Crimp UL1015 18 AWG 1.50-1.60mm .059-.063 in. 2.30-2.40mm .091-.094 in. UL1015 16 AWG 1.76-1.86mm .069-.073 in. 2.50-2.60mm .098-.102 in. Wire Type Wire Size Crimp Height Crimp Width Insulation Crimp UL1015 18 AWG 3.00-3.20mm .118-.126 in. 3.60-3.80mm .142-.150 in. UL1015 16 AWG 3.60-3.80mm .142-.150 in. 3.75-3.95mm .148-.156 in. Minimum Force Profile Wire Type Wire Size N Lb. 16 18 Pull Force UL1015 18 AWG 88.96 20.0 X UL1015 16 AWG 133.44 30.0 X 1.73mm (.068) Max Conductor Anvil Flash 1.48mm (.058) Max Insulation Grip Step 0.00-0.20mm (.000-.008) To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: 18 AWG UL1015: 2.203.05mm (.087.120 ) 16 AWG UL1015: 2.503.30mm (.098.130 ) Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Note A crimp height chart is provided with this manual as reference only. Due to the wide range of wires, strands, insulation diameters and durometers, actual crimp height measurements may vary slightly. An occasional destructive pull force test should be performed to check hand tool crimp. Pull force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Doc. No: 2002183700 Release Date: 05-06-19 UNCONTROLLED COPY Page 2 of 8 Revision: A Revision Date: 05-06-19