Hand Crimp Tool for 2.0 W/B Crimp Receptacle Terminal & SMEC Crimp Receptacle Terminal HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63823-5100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), with the use of the 63816-0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is IPC/WHMA A-620 Class 2 compliant This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: 2.0 W/B Crimp Receptacle Terminals and SMEC Crimp Receptacle Terminal, 22-26 AWG and AVSS0.3. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm mm In. mm In. 50372 50372-8100 50372-8000 22-26 0.35-0.12 0.95-1.40 .037-.055 1.30-1.80 .051-.071 56161 56161-8181 56161-8081 22-26 0.35-0.12 1.05-1.40 .041-.055 1.30-1.80 .051-.071 22-26 0.35-0.12 0.95-1.40 .037-.055 1.30-1.80 .051-.071 560085 560085-0101 AVSS0.3 0.38 1.40 .055 1.30-1.80 .051-.071 Customer to cut off terminal from reel: 0.15mm (.006) maximum Cut-off Tab. DEFINITION OF TERMS SEAM STRIP LENGTH BRUSH BELL MOUTH BEND UP WIRE TWISTING ROLLING CONDUCTOR CUT OFF INSULATION CRIMP HEIGHT TAB CRIMP HEIGHT BEND DOWN SEE NOTE Doc No: ATS-638235100 Release Date: 06-17-10 UNCONTROLLED COPY Page 1 of 8 Revision: C Revision Date: 08-07-14 Hand Crimp Tool for 2.0 W/B Crimp Receptacle Terminal & SMEC Crimp Receptacle Terminal OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While OVERLAP the insulation punch profile may appear lopsided, INSULATION this is a normal condition for this tool. See figure to CRIMP the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). CONDITIONS: WIRE ANVIL After crimping, the conductor profiles should measure the following. Conductor Crimp Wire Size Profile Terminal Series No Height Width (Ref.) 2 AWG mm mm In. mm In. 22 24 26 22 0.35 0.70-0.75 .027-.029 1.20 .047 X 50372 24 0.20 0.62-0.67 .024-.026 1.20 .047 X 56161 26 0.12 0.57-0.62 .022-.024 1.20 .047 X 22 0.35 0.70-0.75 .027-.029 1.20 .047 X 24 0.20 0.62-0.67 .024-.026 1.20 .047 X 560085 26 0.12 0.57-0.62 .022-.024 1.20 .047 X AVSS0.3 0.38 0.70-0.75 .027-.029 1.20 .047 X Insulation Crimp Wire Size Pull Force Minimum Terminal Series No Max Height (Ref.) Width (Ref.) 2 AWG mm mm In. mm In. N Lb. 22 0.35 1.30 .051 1.45 .057 39.2 8.8 50372 24 0.20 1.10 .043 1.45 .057 29.4 6.6 56161 26 0.12 1.00 .039 1.45 .057 19.6 4.4 22 0.35 1.30 .051 1.45 .057 39.2 8.8 24 0.20 1.10 .043 1.45 .057 29.4 6.6 560085 26 0.12 1.00 .039 1.45 .057 19.6 4.4 AVSS0.3 0.38 1.42 .056 1.45 .057 39.2 8.8 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Note: A crimp height chart is provided with this document as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be preformed to check hand tool crimp. Pull Force value Must exceed the Minimum pull force specifications listed. Doc No: ATS-638235100 Release Date: 06-17-10 UNCONTROLLED COPY Page 2 of 8 Revision: C Revision Date: 08-07-14