63865-5102 Molex

Fine Adjust Applicator for CRC Crimp Terminal FineAdjust Applicator Specification Sheet Order No. 63865-5100 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: CRC (Compact Robot Connector) Shielded Rectangular I/O Crimp pins and sockets, 24-28 AWG. Insulation Diameter Wire Size Strip Length Terminal Series No. Terminal Order No. Maximum AWG mm mm In. mm In. 56116-8090 56116-8099 56116-8228 56116 24-28 0.22-0.08 1.60 .063 2.70-3.20 .106-.126 56116-8290 56116-8299 56118-8090 56118-8099 56118-8228 56118 24-28 0.22-0.08 1.60 .063 2.70-3.20 .106-.126 56118-8290 56118-8299 56120-8090 56120-8099 56120-8228 56120-8290 56120-8299 56120-8428 56120 24-28 0.22-0.08 1.60 .063 2.70-3.20 .106-.126 56120-8490 56120-8499 56120-8628 56120-8699 56120-8690 DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638655100 Release Date: 07-02-03 UNCONTROLLED COPY Page 1 of 5 Revision: B Revision Date: 09-01-09 Fine Adjust Applicator for CRC Crimp Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 56116 0.10-0.60 .004-.024 0.25 .010 0.00-0.50 .000-.020 56118 0.10-0.60 .004-.024 0.25 .010 0.00-0.50 .000-.020 56120 0.10-0.60 .004-.024 0.25 .010 0.00-0.50 .000-.020 Punch Width mm (Ref) Bend up Bend down Twist Roll Seam Terminal Series No. Conductor Insulation Degree Degree mm In mm In Seam shall not be open 56116 4 3 4 8 1.20 .047 1.80 .070 and no wire allowed out 56118 4 3 4 8 1.20 .047 1.80 .070 of the crimping area 56120 4 3 4 8 1.20 .047 1.80 .070 After crimping, the conductor profile should measure the following. Wire Size Crimp Height Pull Force Minimum Terminal Series No. 2 AWG mm mm In. N Lb. 24 0.20 0.72-0.77 .028-.030 29.4 6.60 56116 26 0.12 0.67-0.72 .026-.028 19.6 4.40 28 0.08 0.64-0.69 .025-.027 9.8 2.20 24 0.20 0.72-0.77 .028-.030 29.4 6.60 56118 26 0.12 0.67-0.72 .026-.028 19.6 4.40 28 0.08 0.64-0.69 .025-.027 9.8 2.20 24 0.20 0.72-0.77 .028-.030 29.4 6.60 56120 26 0.12 0.67-0.72 .026-.028 19.6 4.40 28 0.08 0.64-0.69 .025-.027 9.8 2.20 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638655100 Release Date: 07-02-03 UNCONTROLLED COPY Page 2 of 5 Revision: B Revision Date: 09-01-09