63866-1070 Molex

Fine Adjust Applicator for Serial ATA Crimp Power Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63866-1000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: 1.27mm (.050 ) Pitch SATA Crimp Power Terminal, 18-22 AWG. Insulation Diameter Terminal Terminal Wire Size Strip Length IPC/WHMA-A620 (1) Terminal (2) Series No. Order No. AWG mm mm In. mm In. mm In. 18 0.83 2.00-2.40 .079-.095 2.00-2.40 .079-.095 2.50-3.50 .098-.138 47634-1000 47634 47634-1001 20 0.52 1.65-1.95 .065-.077 1.55-1.95 .061-.077 2.50-3.50 .098-.138 47634-1002 22 0.32 1.65-1.80 .065-.071 1.40-1.80 .055-.071 2.50-3.50 .098-.138 67581-0010 18 0.83 2.00-2.40 .079-.095 2.00-2.40 .079-.095 2.50-3.50 .098-.138 67581 67581-0011 20 0.52 1.65-1.95 .065-.077 1.55-1.95 .061-.077 2.50-3.50 .098-.138 67581-0012 22 0.32 1.65-1.80 .065-.071 1.40-1.80 .055-.071 2.50-3.50 .098-.138 (1) To achieve optimum IPC-A620 Class 2 insulation crimps. For smaller wire diameter use Applicator order no. 63902-3500. (2) Overall insulation OD specification for terminal. BEND UP DEFINITION OF TERMS ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB Doc No: ATS-638661000 Release Date: 10-10-03 UNCONTROLLED COPY Page 1 of 5 Revision: C Revision Date: 10-19-10 Fine Adjust Applicator for Serial ATA Crimp Power Terminal The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 47634 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 67581 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 Bend up Bend down Twist Roll Punch Width (Ref) Terminal Seam Conductor Insulation Series No. Degree Degree Seam shall not be open mm In mm In and no wire allowed out 47634 8 3 4 8 1.60 .063 2.50 .098 of the crimping area 67581 8 3 4 8 1.60 .063 2.50 .098 After crimping, the conductor profile should measure the following. Conductor Insulation Pull Force Wire Size Crimp Height Crimp Height Minimum Terminal Series No. 2 AWG mm mm In. mm In. N Lb. 18 0.83 1.15-1.25 .045-.049 2.25-2.55 .088-.100 88.2 19.82 47634 20 0.52 1.10-1.20 .043-.047 --- --- 58.8 13.21 22 0.32 1.05-1.15 .041-.045 --- --- 39.2 8.80 18 0.83 1.15-1.25 .045-.049 2.25-2.55 .088-.100 88.2 19.82 67581 20 0.52 1.10-1.20 .043-.047 --- --- 58.8 13.21 22 0.32 1.05-1.15 .041-.045 --- --- 39.2 8.80 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638661000 Release Date: 10-10-03 UNCONTROLLED COPY Page 2 of 5 Revision: C Revision Date: 10-19-10