63891-9070 Molex

Mini-Mac Applicator for Flat Blade Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63891-9000 FEATURES Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Sabre Male Flat Blade Crimp Terminal, 18 AWG. Wire Size Insulation Diameter Strip Length Terminal Series No. Terminal Order No. AWG mm mm In. mm In. 43178-1001 43178-1002 43178-1003 43178 18 0.80 2.36-3.30 .093-.130 3.96-5.54 .156-.218 43178-5001 43178-5002 43178-5003 DEFINITION OF TERMS STRIP LENGTH CONDUCTOR CRIMP HEIGHT BRUSH BELL MOUTH BEND UP CUT-OFF TAB ROLLING TWISTING INSULATION CRIMP CONDUCTOR CRIMP BEND DOWN SEAM Doc No. ATS-638919000 Release Date: 01-05-07 UNCONTROLLED COPY Page 1 of 5 Revision: B Revision Date: 01-21-14 Mini-Mac Applicator for Flat Blade Crimp Terminals CRIMP SPECIFICATIONS Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 43178 0.25-1.00 .010-.039 0.50 .019 1.50 .059 Punch Width (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open Degree Degree mm In mm In and no wire allowed out 43178 3 3 4 8 3.20 .126 4.30 .169 of the crimping area After crimping, the conductor profile should measure the following. Pull Force Wire Size Crimp Height Minimum Terminal Series No. 2 AWG mm mm In. N Lb. 43178 18 0.80 1.78-1.88 .070-.074 88.9 20.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp.. Doc No. ATS-638919000 Release Date: 01-05-07 UNCONTROLLED COPY Page 2 of 5 Revision: B Revision Date: 01-21-14