63900-1470 Molex

FineAdjust for Low Force Micro-Fit 3.0 Crimp Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63900-1400 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: Low Force Micro-Fit 3.0 Crimp Terminal 20-24 AWG. Wire Size Insulation Diameter Strip Length Terminal Series No. Terminal Order No. AWG mm mm In. mm In. 46235-0001 46235-0002 46235 20-24 0.50-0.20 1.30-1.85 .051-.073 2.54-2.92 .100-.115 46235-5001 46235-5002 DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639001400 Release Date: 02-25-08 UNCONTROLLED COPY Page 1 of 5 Revision: B Revision Date: 09-22-10 FineAdjust for Low Force Micro-Fit 3.0 Crimp Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 46235 0.05-0.40 .002-.016 0.25 .010 0.20-0.80 .008-.031 Punch Width (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open Degree Degree mm In. mm In. And no wire allowed out of the crimping area 46235 3 3 4 8 1.20 .047 1.90 .075 After crimping, the crimp profiles should measure the following: Conductor Wire Size Pull Force Minimum Terminal Series No. Crimp Height Crimp Width (Ref) 2 AWG mm mm In. mm In. N Lb. 20 0.50 0.76-0.81 .030-.032 1.25 .049 57.9 13.0 46235 22 0.35 0.71-0.76 .028-.030 1.25 .049 35.6 8.0 24 0.20 0.66-0.71 .026-.028 1.25 .049 22.3 5.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639001400 Release Date: 02-25-08 UNCONTROLLED COPY Page 2 of 5 Revision: B Revision Date: 09-22-10