Low-Fire-Hazard Wire and Cable Zerohal 100G Product Facts Meets requirements of VG 95218-20 Type E Halogen free, low smoke Highly flame retardant Flexible, easy to install Small size, lightweight (thin wall construction) Applications System Zerohal 100G wire was System 100 originally developed to Physical Characteristics meet the requirements of German Specification VG Handleability 95218-20, Type E primary Zerohal 100G wire has wire. been designed for minimum The construction is a dual recoil during harnessing wall combination of TE operations, to be readily formulated polymer blends handleable by modern developed to meet the wiring and harnessing specification requirements techniques and to be while maintaining the desir- easily stripped with able features of small size, standard equipment and lightweight, flexibility, non- tools. wrinkling, ease of stripping, compatibility with standard stripping equipment, lack of recoil and mechanical robustness. Conductor - tin Insulation - dual wall plated copper modified polymer blend Available in: Americas Europe Asia Pacific 9-30 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015Wire and Cable Low-Fire-Hazard Wire and Cable Zerohal 100G (Continued) Approvals TE Specification WSD912 (Electrical cables and insulated wires for signals and power. - Part 20: Single core insulated wires.) Typical Properties Test Method Typical Value Max. operating temperature VG 95218-20, ASTM D 3032 125C 257F (20,000 h) DIN VDE 0472 Pt 628, Insulation shrinkage (150C) < 0.5% IEC 811-1-3 Low temperature bend VG 95218 - Pt 2 -55C -67 F DIN VDE 0472 Pt 609, Pressure test at high temperature 125C 257F < 30% indentation IEC 811-3-1 Heat aging (150C, 6 h) DIN VDE 0472 Pt 303, No cracking, no dielectric (140C, 120 h) IEC 811-1-2 breakdown Voltage rating VG 95218-20 750/1300 V AC Abrasion resistance VG 95218 - Pt 2 Pass Insulation blocking (125C) VG 95218 - Pt 2 Pass Voltage withstand DIN VDE 0472 pt 509 Pass (23C, 2.5 kV rms) DIN VDE 0472 pt 502, > 500 M ohms. km (20C 68F ) Insulation resistance IEC 885-1 > 0.5 M ohms. km (90C 194F ) Chemical resistance Grease < 5% diameter change, VG 95218 - Pt 2, 70C 24h (G-354)* no dielectric breakdown Hydraulic fluid < 5% diameter change, VG 95218 - Pt 2, 50C 24h (H-515, H-544)* no dielectric breakdown Brake fluid < 5% diameter change, VG 95218 - Pt 2, 23C 24h (H-542)* no dielectric breakdown De-icing fluid < 5% diameter change, VG 95218 - Pt 2, 23C 24h (S-745)* no dielectric breakdown < 5% diameter change, MEK VG 95218 - Pt 2, 23C 1h no dielectric breakdown 70/30 ISO-Octane/ < 5% diameter change, VG 95218 - Pt 2, 23C 24h Toluene no dielectric breakdown Insulation DIN VDE 0472 pt 602, Tensile strength > 20 MPa IEC 811-1-1 DIN VDE 0472 pt 602, Elongation at break > 200% IEC 811-1-1 *NATO code. For further details please consult the German Standard VG 95218-20, Type E. Part Numbering System 100 G X X X X- Size- X Primary Wire Insulation Color 0 - Black 3 - Orange 7 - Violet 1 - Brown 4 - Yellow 8 - Gray 9 2 - Red 5 - Green 9 - White 2L - Pink 6 - Blue Conductor Size Conductor Type 1 - Tin-plated copper Number of Conductors 1 Class of Wire Part Numbering System is a 1 - 750 V equipment wire cross reference only and not meant for part creation. Construction 0 - Primary wire Wire Type G - Meeting the performance requirements of German Specification VG 95218-20, Type E Basic Specification Number 9-31 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015