Instruction Sheet PRO-CRIMPER*IIIHandCrimping ToolAssembly58530-1with 408--4005 DieAssembly 58530-2 10 NOV 09 RevC PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin Die Assembly PRO--CRIMPER III Hand Crimping Tool Frame Moving Jaw 354940--1 ( 408--9930) Ratchet Adjustment Wheel ThePRO--CRIMPERIIIHandCrimpingTool isaCommercialgradetool and isdesignedprimarilyforfieldinstallation,repair,maintenancework, orprototypinginindustrial,commercial,orinstitutional applications.Productcrimpedwiththistool will meetthecrimpheightrequirementfor hand toolsintheappropriate114seriesspecification,butmaynotcomplywithotherfeatureparametersofthespecification.Avarietyoftoolsisofferedto satisfyyourperformancerequirements.Foradditional information,contacttheToolingAssistanceCenterat1--800--722--1111. Wire CCoontantacctt TEDieAssembly LocatorAssembly Size Insul StripLength Family Dia (mm in. ) (AWG) Universal 12 66.35.35ttoo 7.057.05 5585308530--22 5585168516--11 MMAATTEE--NN--LLOOKK** 55.0808 .200 200 MaxMax .250 to .281 10 Connectors Supplied with die assembly. Also available separately.. Contact theTOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (seebelow) for specificcontactpartnumbers. Anvil must be reversed when changing from one wire size to the other Figure 1 Reasons for reissue of this document are provided in 1. INTRODUCTION Section 11, REVISION SUMMARY. PRO--CRIMPER III Hand Tool Assembly 58530--1 consists of Die Assembly 58530--2 and PRO--CRIMPER III Hand Tool Frame 354940--1. The 2. DESCRIPTION (Figures1 and 2) die assembly consists of crimping dies and a locator assembly. The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an Read these instructions thoroughly before crimping adjustable ratchet that ensures full contact crimping. any contacts. The tool frame holds a die assembly with two crimping sections. Dimensions on this sheet are in millimeters with NOTE inch equivalents provided in brackets . Figures The die assembly features an anvil and a crimper. and illustrations are for identification only and are i not drawn to scale. E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 6 PRODUCT INFORMATION1--800--522--6752 Forlatest revision and Regional CustomerService, All International Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names used are the property of theirrespective owners.408-4005 PRO-CRIMPERIIIHandCrimpingToolAssembly58530-1 Locator Nut Tool Frame Assembly Chamfer Die Retaining Pins Locator Crimper No. 12 Wire Size No. 10 Wire Size Anvil Chamfer (Shown for No. 12 wire. Die Retaining Reverse anvil for No. 10 wire.) Screws Figure 2 Attached to the outside of the frame is a locator 5. Place the crimper die in the stationary jaw of the assembly, which contains a locator, a spring retainer, tool. Make sure that the chamfered end of the die and a contact support. faces outward. 6. Insert the two die retaining pins. Die retaining pins and die retaining screws are used 7. Insert the long die retaining screw through the to position and secure the dies in the tool frame. A jaw and through the crimper die, and tighten the nut is used on the upper die retaining screw to hold screw just enough to hold the die in place. Do not the locator assembly in place. tighten the screw completely at this time. 8. Carefully close the tool handles, making sure that the dies align properly. Continue closing the 3. INSTALLATIONANDREMOVALODDIESET tool handles until the ratchet in the tool frame has ANDLOCATORASSEMBLY (Figure 2) engaged sufficiently to hold the dies in place, then tighten both die retaining screws. 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 9. Place the locator assembly over the end of the long screw, and position the locator assembly 2. Place the anvil in the moving jaw. The rear nest against the side of the tool jaw. is used to crimp the terminal make sure that the 10. Place the nut onto the end of the long screw anvil is positioned so that the correct wire size and tighten the nut enough to hold the locator marking is located at the rear crimping area. assembly in place, while still allowing the locator to slide up and down. The anvil die must be reversed to accommodate NOTE 11. To disassemble, close the tool handles until the the use of either 12 or 10 AWG wire. ratchet releases, remove the nut, the locator i assembly, the two die retaining screws, and the four die retaining pins, and slide the dies out of the tool jaws. 3. Insert the two die retaining pins. 4. CONTACTSUPPORTADJUSTMENT (Figure 3) 4. Insert the short die retaining screw through the jaw and through the anvil die, and tighten the The contact support is preset prior to shipment, NOTE screw just enough to hold the die in place. Do not but minor adjustment may be necessary. tighten the screw completely at this time. i 2 of 6 TycoElectronicsCorporation RevC