Instruction Sheet PRO-CRIMPER* III Hand Crimping Tool Assembly 58514-1 408-9973 with Die Assembly 58514-2 12 OCT 11 Rev C PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Locator Assembly Stationary Jaw Pivot Pin (Supplied with Die Assembly) Back of Tool (Wire Side) PRO-CRIMPER III Hand Crimping Tool Die Frame 354940-1 Assembly (408-9930) Moving Jaw Stationary Handle Ratchet Adjustment Wheel Moving Handle WIRE TE DIE TE LOCATOR CONTACT SIZE STRIP LENGTH ASSEMBLY ASSEMBLY FAMILY INSUL DIA (AWG) (mm In. ) 26-22 1.27 to 2.92 Miniature .050 to .115 20-18 3.96 +/- .380 58514-2 58515-1 Rectangular .156 +/- .015 Contacts .64 to .127 26-24 .025 to .050 Supplied with the die assembly. Also available separately. Call the TOOLING ASSISTANE CENTER or PRODUCT INFORMATION (see below) for product part numbers. Figure 1 1. INTRODUCTION 2. DESCRIPTION (Figure 1 and Figure 2) PRO-CRIMPER III Hand Crimping Tool Assembly The tool features a tool frame with a stationary jaw 58514-1 consists of Die Assembly 58514-2 and and handle, a moving jaw, a moving handle, and an PRO-CRIMPER III Hand Crimping Tool Frame adjustable ratchet that ensures full contact crimping. 354940-1. The die assembly consists of crimping dies The tool frame holds a die assembly with three and a locator assembly. crimping sections. Read these instructions thoroughly before crimping The die assembly features a wire anvil, an insulation any contacts. anvil, a wire crimper, and an insulation crimper. Dimensions on this sheet are in millimeters with Attached to the outside of the frame is a locator NOTE inch equivalents provided in brackets . Figures and assembly, which contains a locator, a spring retainer, illustrations are for identification only and are not and a contact support. i drawn to scale. Die retaining pins and die retaining screws are used to Reasons for reissue are provided in Section 11, position and secure the dies in the tool frame. A nut is REVISION SUMMARY. used on the upper die retaining screw to hold the locator assembly in place. 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 6 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 408-9973 Tool Frame Locator Nut Assembly Chamfer Die Retaining Insulation Pins Crimper Wire Crimper Offset Wire Anvil Die Retaining Insulation Die Retaining Chamfer Screws Anvil Screws Figure 2 anvils and crimpers in place, then tighten both die 3. INSTALLATION AND REMOVAL OF DIE SET AND retaining screws. LOCATOR ASSEMBLY (Figure 2) 1. Open the tool handles and remove the two die 10. Place the locator assembly over the end of the retaining screws from the tool jaws. long screw, and position the locator assembly against the side of the tool jaw. 2. Place the wire anvil and insulation anvil so that their chamfered sides and their marked surfaces 11. Place the nut onto the end of the long screw and face outward, when mounted in the moving jaw of tighten the nut enough to hold the locator assembly the tool frame. in place, while still allowing the locator to slide up and down. 3. Insert the two die retaining pins. 12. To disassemble, close the tool handles until the 4. Insert the short die retaining screw through the ratchet releases, remove the nut, the locator jaw and through both anvil dies, and tighten the assembly, the two die retaining screws, and the four screw just enough to hold the dies in place. Do not die retaining pins, and slide the anvils and crimpers tighten the screw completely at this time. out of the tool jaws. 5. Place the wire crimper and insulation crimper so that their chamfered sides and their marked 4. CONTACT SUPPORT ADJUSTMENT (Figure 3) surfaces face outward, when mounted in the The contact support is preset prior to shipment, but NOTE stationary jaw of the tool frame. minor adjustment may be necessary. 6. Insert the two die retaining pins. i 7. Insert the long die retaining screw through the 1. Make a sample crimp and determine if the jaw and through both crimper dies, and tighten the contact is straight, bending upward, or bending screw just enough to hold the dies in place. Do not downward. tighten the screw completely at this time. 2If adjustment is required, loosen the screw that 8. Carefully close the tool handles, making sure that holds the contact support onto the locator assembly. the anvils and crimpers align properly. The ratchet has detents that create audible clicks NOTE 9. Continue closing the tool handles until the ratchet as the tool handles are closed. in the tool frame has engaged sufficiently to hold the i Rev C 2 of 6